Transition plate, starting motor, starting sprocket
inspection
Transition plate, starting motor, starting sprocket check
steps are as follows:
1. Check whether the starting sprocket is damaged,
whether the transition plate is damaged, whether the
transition suet seal is damaged, and whether the
transition plate O-ring is damaged. If there is damage,
replace the new transition plate, the starting sprocket,
the trans32ition suet seal and the transition plate O-ring
starting motor gear is flexible;
2. Whether the starting sprocket meshes with the
starting chain
Note: The transition suet seal and o-ring of the transition
plate should be in good condition. If there is any
damage, please replace the transition suet seal and
O-ring of the transition plate to prevent oil leakage.
Magneto stator, rotor inspection
The inspection steps of magneto stator and rotor are as follows:
1. Check whether the magnetic tile of the magneto motor rotor is cracked or damaged, if so, it is necessary to
replace the new magneto motor rotor;
2. Check to confirm that there is no foreign matter in the inner wall of the rotor, whether the roller of the rotor
unidirectional roller falls off or is seriously worn, if there is, it is necessary to replace the new roller of the
unidirectional roller;
3. Check whether the stator of the magneto is worn or damaged. If so, replace the stator of the magneto with a new
one.
Installation of tensioning arm, tensioning rod and
tensioning roller
The small end of the tensioning rod spring is loaded
inwards
The installation steps of the tensioning arm, tensioning
rod and tensioning roller are as follows:
1. Align the mounting holes of the tensing roller with
the mounting holes of the box body, insert the box body,
take the core shaft of the tensing roller through the
tightening roller, and secure it in place;
2. Place the tensioning arm into the container and align
the mounting holes with the mounting holes in the
container. Insert the tensioning arm manshaft through
the mounting holes of the tensioning arm bolts into the
threaded holes in the container, and secure the
tensioning arm in place.
3. Put the glue head of the tensionrod inward into the
box body, and then put the small end of the spring of the
tensionrod inward into the tensionhole of the box body,
and then put the gasket chamfer outward with the
sealing plug into the tensionhole of the box body and
tighten it.
Note:
1. Tightening torque of tension roller mandrel: 10-14n
·m;
2. Tension-rod mandrel fastening torque: 12 ~ 16N·m;
3. Sealing screw fastening torque: 25-30N·m;
Summary of Contents for TD125
Page 1: ...KAYO MOTO TD125 SERVICE MANUAL www kayomoto com...
Page 24: ...h e c k t h e c a r b u r e t o r i d l e s p e e d R e p l a c e t h e a i r lt e r C h e c...
Page 28: ...i n g s f o r c r a c k s l e a k s a n d i n c o r r e c t w i r i n g C h e c k c l u t c h...
Page 32: ...h a i n s h a n d l e s e t c a n d c h e c k f o r s m o o t h o p e r a o n C h e c k c h a...
Page 34: ...c h a i n g u i d e a n d c h a i n c o v e r C h e c k s p o k e t e n s i o n C h e c k t...
Page 35: ...h e r i m C h e c k f o r r i m e d g e r u n o u t C h e c k if t h e r i m b e a r i n g i s...
Page 40: ...s y s t e m s e t u p C h e c k t h e c o m p r e s s i o n a n d r e b o u n d o f t h e...
