butterfly washer, clutch stop washer;
5. Take out the clutch;
6. Remove the clutch driving gear jacket;
7. Remove the elastic retainer below the clutch, and take
out the clutch upper plate, friction plate, friction plate,
clutch driving plate, outer cover, shock absorption
spring, spring in turn. (This step is not recommended to
disassemble, because assembly after disassembly
requires special equipment with press assembly), if the
clutch is damaged, you can replace a new clutch.
Disassembly of driving and driven gears
The disassembly steps of the driving and driven gears are as follows:
1. Remove the driving tooth (18 teeth), driving tooth shaft sleeve and driving tooth ring (3mm);
2. Remove the rear-ring of the driven gear and take out the driven gear (67 teeth).
Note: when removing the driven gear rear-ring, prevent the driven gear rear-ring from falling and falling into the
crankcase.
Removal of engine oil pump
The removal steps of the oil pump are as follows:
1. Remove one GB/T819/ M6x30, one GB/T819/
M6x35, and two GB/T819/ M6x35 cross-reckled
countersunk screws for securing the oil pump.
2. Remove the oil pump, oil pump gasket and 2 φ 8×12
positioning pins;
3. Remove the two bolts M5x12 of the cover plate of the
oil pump, remove the spring washer of the oil pump,
remove the washer and the cover plate of the oil pump;
4. Remove the internal and external rotors of the oil
pump and the oil pump pin C2 2.5×10, and then remove
the oil pump gear, oil pump shaft, oil pump body and oil
pump pin C3×16.
Note: there are 1 oil pump pin φ4×7 inside and outside
the oil pump, and the spring washer, washer and oil
pump pin removed should be properly kept to avoid
loss.
Disassemble shift mechanism
The disassembly steps of the shift mechanism are as
follows:
1. Remove the shift arm parts;
2. Remove the fastening screw GB/ T70.1Mx35 of the
five-star plate and remove the five-star plate;
3. Remove the positioning plate assembly fastening
screws, and remove the positioning plate spring and the
positioning plate assembly.
Inspection of right crankcase cover
Check the right crankcase cover as follows:
Summary of Contents for TD125
Page 1: ...KAYO MOTO TD125 SERVICE MANUAL www kayomoto com...
Page 24: ...h e c k t h e c a r b u r e t o r i d l e s p e e d R e p l a c e t h e a i r lt e r C h e c...
Page 28: ...i n g s f o r c r a c k s l e a k s a n d i n c o r r e c t w i r i n g C h e c k c l u t c h...
Page 32: ...h a i n s h a n d l e s e t c a n d c h e c k f o r s m o o t h o p e r a o n C h e c k c h a...
Page 34: ...c h a i n g u i d e a n d c h a i n c o v e r C h e c k s p o k e t e n s i o n C h e c k t...
Page 35: ...h e r i m C h e c k f o r r i m e d g e r u n o u t C h e c k if t h e r i m b e a r i n g i s...
Page 40: ...s y s t e m s e t u p C h e c k t h e c o m p r e s s i o n a n d r e b o u n d o f t h e...
