cover gasket and the clutch end cover. Take 4 pieces of
cross countersunk screw M5x10 to lock the end cover.
When locking the screw, pre-tighten it and then tighten
it diagonally and in place. After assembly in place, the
inner ring of the rotating bearing should rotate flexibly
without clamping phenomenon.
5. Put the spring fitting clutch end cover on the
through-tubing and through-tubing
Note:
1. Tightening torque of large round nut: 40 ~ 50N·m;
2. Tighten end cover screws to a torque of 5 to 8N·m.
Assembly of right crankcase cover
The assembly of the right crankcase cover is as follows:
1. Assemble the clutch push rod smoothly into the
corresponding hole on the right box cover;
2. Screw the clutch adjusting nut into the adjusting bolt
after more than 3 teeth, and put the adjusting bolt into
the CAM plate to the threaded hole and tighten it;
3. The CAM dial plate is stuck into the flanging of the
limit plate and assembled in place;
4. Place the adjusting bolt on the upper part of the push
rod, align the screw holes on the limit plate with the
threaded holes on the right cover, and tighten the M6x12
cross countersunk screw.
5. Clutch camshaft and return spring combination,
through the right box cover mounting hole, half circle
rod plane and CAM dial plate, spring end completely
hook on the clutch camshaft, can not fall off, the
positioning pin through the right box cover pin hole card
into the clutch camshaft groove.
Note: the clutch camshaft is flexible and the push rod
does not fall off.
Assembly of right crankcase cover
The assembly steps of the right crankcase cover are as
follows:
1. Load 2 positioning pins;
2. Remove the old right crankcase gasket and install a
new gasket;
3. Assemble the right crankcase cover in place and
secure it with 2 GB/ T5777-M6x80, 1 GB/T5787 *
M6x65 and 5 GB/T 5777-M6x40 bolts. Fastening
torque: 10 ~ 14N·m.
Right trim cover for installation
The installation steps for the right decorative cover are
as follows:
1. Mount the right decorative cover;
2.Tighten the two GB/T 820-M6x22 cross-grooved
countersunk screws.
Summary of Contents for TD125
Page 1: ...KAYO MOTO TD125 SERVICE MANUAL www kayomoto com...
Page 24: ...h e c k t h e c a r b u r e t o r i d l e s p e e d R e p l a c e t h e a i r lt e r C h e c...
Page 28: ...i n g s f o r c r a c k s l e a k s a n d i n c o r r e c t w i r i n g C h e c k c l u t c h...
Page 32: ...h a i n s h a n d l e s e t c a n d c h e c k f o r s m o o t h o p e r a o n C h e c k c h a...
Page 34: ...c h a i n g u i d e a n d c h a i n c o v e r C h e c k s p o k e t e n s i o n C h e c k t...
Page 35: ...h e r i m C h e c k f o r r i m e d g e r u n o u t C h e c k if t h e r i m b e a r i n g i s...
Page 40: ...s y s t e m s e t u p C h e c k t h e c o m p r e s s i o n a n d r e b o u n d o f t h e...
