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8

Prior to the initial startup, the supply lines 
from the site-supplied supply units must be 
connected to the tank cleaning device.

Caution

In order to avoid damage to the tank clean-
ing device by excessive pressure or too 
high of a temperature, adher to the instruc-
tions in the Chapter "Specifications".

Install a filter (100 

μ

m) into the supply 

line to prevent clogging of the nozzles.

Connect the high pressure hose to the 
high pressure connection (a).

To heat the tank prior to cleaning, steam 
can be channelled in. This steam streams 
through the draw pipe and enters the tank 
area through three steam nozzles.

Connect the steam supply line at the 
steam connection (b).

To dry the cleaned tank, you can blow in 
warm air. For this purpose, there is the con-
nection (c) for the supply and exhaust flow. 
You can select which connection you would 
like to use for supply/exhaust.

To extend/retract as well as for the actua-
tion of the folding rack, you will need a lift-
ing unit. The load hook of the lifting unit is 
hooked into the ring screw at the top end of 
the draw pipe. The slip clutch of the lifting 
unit must be set to 250 kg. This will prevent 
possible damage to the tank cleaning the 
device.

Danger

Risk of injury on account of a drop of the 
tank cleaning device. The lifting unit must 
have a load capacity of at least 250 kg. The 
load hook must have a security system 
against inadvertent unhooking.

With combustible detergents or residual 
materials, the tank cleaning device must be 
electrically earthed prior to commissioning 
and a lighting protection system must be 
established.

Danger

Explosion and fire hazard when using cor-
responding detergents and residual materi-
als in containers. Electrically earth the tank 
cleaning device and establish lightning pro-
tection system. The operator of the plant is 
responsible for proper implementation.

Danger

Risk of injury on account of the possibly hot 
high pressure or steam jet.

Only take the tank cleaning device in 
completely closed tanks, do not clean 
damaged containers, clamp the base-
plate down close to the dome of the 
tank.

Only insert the tank cleaning device into 
the tank or switch it into another tank 
while the separate high pressure pump 
and internal drive as well as the steam 
inflow are turned off.

Caution

Risk of damage on the tank cleaning device 
and on the cleaning heads.

The cleaning heads must never touch 
the container wall or the items inside 
the container. Please make sure these 
are arranged with sufficient clearance 
between them.

When retracting and extending the tank 
cleaning device and when folding it into 
its working position, make sure that the 
cleaning heads do not hit the container 
or the items inside the container and in-
side the dome neck.

Only extend and retract the tank clean-
ing device into and from the tank while 
in extend/extract position and with the 
transport safety device closed.

Only activate the drive of the cleaning 
heads while the folding rack is in its 
working position.

Do not manually adjust the position of 
the spray nozzles on the cleaning 
heads by turning them. A manual ad-
justment causes the breakage of the 
overload fuse.

To fasten the tank cleaning device, you will 
need a tank dome with a ledge. For domes 
without a ledge, you must install an adapt-
er. For residual materials of group I and II 
(see Chapter "Cleaning processes"), the 
adapter without marking is used. The 
adapter for residual materials of Group III is 
marked with a III.

Installing the adapter:

Install the adapter onto the dome with 
the seal facing down.

Tighten the star handle.

Completely empty the container to be 
cleaned (open the floor drain valve or 
suction off the remaining contents).

Bring the tank cleaning device into its 
extend/retract position.

Retract the tank cleaning device into 
the tank by lowering the lifting unit.

Centre the base plate on the dome of 
the tank. The two grooves (see arrow) 
show the swivelling plane of the clean-
ing heads. The grooves should be 
aligned to the longitudinal axis of the 
tank. If an installed part in the tank 
(such as a floor drain spindle) obstructs 
the swivelling movement, the alignment 
can be slightly askew.

Swivel up clamping screws (d) and 
screw them down using the nuts (e).

Open the transport restraint on the star 
knob (f) and tilt the spindle (g) to the 
side.

Note:

 The chain attached to the tank clean-

ing device is used to show the swivelling 
motion. In the working position, this chain is 
almost stretched tight.

Danger

Risk of injury and damage. Stop the lifting 
unit after the working position has been 
reached.

Pull the draw pipe upwards with the lift-
ing unit until the chain is almost com-
pletely tensioned. Now, the cleaning 
heads are swivelled into the working 
position on the inside of the tank.

Start up

High pressure connection

Steam connection

Warm air connection

Lifting unit

Earthing/lightning protection 

system

c

a

b

c

Operation

Preparing the tank dome

Retract the tank cleaning device

d

e

f

g

22

EN

Summary of Contents for ICH 120/14 Ps F2

Page 1: ...w w w kaer cher com r egi st er and w i n ICH 120 14 Ps F2 59560670 01 14 Deutsch 3 English 15 27...

Page 2: ...2...

Page 3: ...ank Reinigungsvorrichtung ange schlossen F r die Sicherheit der ge samten Anlage ist der Betreiber verant wortlich Die Tank Reinigungsvorrichtung darf nur w hrend des Reinigungsvorgangs im Beh lter se...

Page 4: ...mit den 4 zum Kesselwagen geh ren den Spannschrauben dicht auf den Tankdom gespannt Durch das optional erh ltliche Unter berdruckventil 8 findet der Druckausgleich zwischen Be h lter und Umgebung stat...

Page 5: ...nk Reinigungsvorrichtung Das Hebezeug muss eine Tragkraft von mindestens 250 kg besitzen Der Last haken muss eine Sicherung gegen un beabsichtigtes Aush ngen aufweisen Bei l ngerem Hei wasserbetrieb o...

Page 6: ...4 A Zone 1 B Rotierender Reinigungskopf C Zone 0 D Beh lter Prinzipskizze Zoneneinteilung A C B D ICH 120 14 Ps F2 6 DE...

Page 7: ...as Einhalten der maximal zul ssigen Dampftemperatur ist durch den Anla genbetreiber auf geeignete Weise zu berwachen und sicherzustellen Der Anlagenbetreiber muss f r den Fehler fall dass die maximal...

Page 8: ...14 140 Bauseits vorgeschalteter Wasserfilter m 100 Hochdruckanschluss Zoll G 1 1 2 Absaugung Absaugungsanschluss Zoll G 2 Dampf Dampftemperatur max C 191 Dampfdurchsatz kg h 2200 Dampfdruck max MPa ba...

Page 9: ...en verminderte Best ndigkeit Gegebenenfalls bei K rcher r ckfra gen 1 Wasser mit saurem Reinigungsmittel max 0 1 Beispiel K rcher Reinigungsmittel RM25 2 S uren max Temperatur 20 C Salpeters ure max 1...

Page 10: ...ks festspannen Tank Reinigungsvorrichtung nur bei ausgeschalteter separater Hochdruck pumpe abgesperrter Dampfzufuhr und ausgeschaltetem Eigenantrieb in den Tank einbringen oder in anderen Tank berwec...

Page 11: ...und Verkleben und damit ein vorzeitiger Ver schlei der Dichtungen vermieden u er liche Korrosion durch aggressive Reststof fe wird verhindert Soll eine Anlage w hrend der Frostperiode stillgelegt wer...

Page 12: ...oder nach 40 Betriebsstunden Sichtpr fung der Hoch druckschl uche Hochdruckschl uche auf Besch digungen berpr fen be sch digte Schl uche austauschen Betreiber Transportsicherung ber pr fen Transports...

Page 13: ...gen an dem Ger t beseitigen wir in nerhalb der Garantiefrist kostenlos sofern ein Material oder Herstellungsfehler die Ursache sein sollte St rungssuche St rung M gliche Ursache Behebung von wem Reini...

Page 14: ...gesetzlichen Vorschriften eine Bedampfung als Schutzma nahme durchzuf hren Reinigungsabl ufe Reststoffe Reinigungsfl ssigkeiten Produkt 1 Reinigungsschritt 2 Reinigungsschritt 3 Reinigungsschritt Pro...

Page 15: ...he tank cleaning de vice by supply lines The operator is re sponsible for the safety of the entire system The tank cleaning device must only be present in the tank during the cleaning process Note Onl...

Page 16: ...he tank dome by means of the 4 clamping screws be longing to the tank wagon The option ally available vacuum pressure relief valve 8 equalizes the pressure be tween the container and the atmos phere T...

Page 17: ...ting unit must have a load capacity of at least 250 kg The load hook must have a se curity system against inadvertent un hooking With longer hot water operation or steaming of the tank to be cleaned t...

Page 18: ...4 A Zone 1 B Rotating cleaning head C Zone 0 D Container Basic sketch zone layout A C B D ICH 120 14 Ps F2 18 EN...

Page 19: ...tergent temperature and the compliance with the maximum admissi ble steam temperature is to be moni tored and ensured by the plant operator in an adequate way The plant operator must install a shutdow...

Page 20: ...Site supplied preswitched water filter m 100 High pressure connection Inch G 1 1 2 Suction Suction connection Inch G 2 Steam Steam temperature max C 191 Steam throughput kg h 2200 Steam pressure max M...

Page 21: ...neutral ised immediately Contaminated acids will decrease the resilience Enquire with K rcher if needed 1 Water with acid cleaning agents max 0 1 Example K rcher cleaning agents RM25 2 Acids max temp...

Page 22: ...touch the container wall or the items inside the container Please make sure these are arranged with sufficient clearance between them When retracting and extending the tank cleaning device and when f...

Page 23: ...with a frost protection solution Frost protection solu tions generally protect from corrosion at the same time Caution Risk of injury and damage Note the weight of the appliance in case of storage Cau...

Page 24: ...after 40 operat ing hours Visible inspection of the high pressure hoses Check the high pressure hoses for damages replace dam aged hoses Operator Check the transport safety device Check the transport...

Page 25: ...il ures of the appliance within the warranty period free of charge provided that such failure is caused by faulty material or de fects in fabrication Troubleshooting Fault Possible cause Remedy of who...

Page 26: ...ure in accordance with local laws Cleaning sequences Residual materials Cleaning liquids Product 1st cleaning step 2nd cleaning step 3rd cleaning step Products in Group I Motor oils Water vapour max 1...

Page 27: ...1 5 ZZZ NDHUFKHU FRP 5 3V ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH 27 ZH...

Page 28: ...2 B A 5 1 3 2 4 4 6 7 9 7 8 9 28 ZH...

Page 29: ...3 NJ UFKHU 9 c 29 ZH...

Page 30: ...4 A C B D ICH 120 14 Ps F2 30 ZH...

Page 31: ...5 HWU6LFK9 1 HWU6LFK9 1 5 1 03D e e UFKHU HWU6LFK9 5 S6 P 31 ZH...

Page 32: ...6 3V e e e 03D P e NJ K 03D 5S e P K PP PP NJ a F 7 e 7D e 32 ZH...

Page 33: ...7 e UFKHU 50 UFKHU UFKHU 50 e UFKHU UFKHU A C E G 2 C F 150 150 ca 4405 1226 715 688 550 D R 1 1 2 DKL 60 4x 3 0 446 B min 3170 G min 3600 H 780 I ca 1950 33 ZH...

Page 34: ...8 P D E F NJ NJ G H I c a b c d e f g 34 ZH...

Page 35: ...9 J K I I K UFKHU UFKHU f h g 35 ZH...

Page 36: ...10 UFKHU 36 ZH...

Page 37: ...11 8 6 5HLVHU OIUHG UFKHU PE R OIUHG UFKHU 6WU LQQHQGHQ HUPDQ LQQHQGHQ 3V 8 1 62 1 1 1 7 9 6 5LGOHUVWU 0uQFKHQ F 7 e 7D e CEO Head of Approbation 37 ZH...

Page 38: ...12 03D e 1 e e 0 0 03D e e e 38 ZH...

Page 39: ......

Page 40: ...http www kaercher com dealersearch...

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