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5

Areas that bear the risk of explosion are di-
vided into zones, according to the frequen-
cy and duration of explosion-risk atmos-
phere in BetrSichV and EN 1127-1.

The definition of the zones lies in the re-
sponsibility of the operator.

Tips for zoning are included in the BetrSi-
chV, EN 1127-1, BGR 104 – Ex-guideline 
of BG Chemie and in the EN 60079-10.

Zone 0

Zone 0 is an area where dangerous ex-
plosion-risk atmosphere is present as a 
mixture of air and flammable gases, va-
pors or mists at all times, across long 
time periods or frequently.

Zone 1

Zone 1 is an area where (during normal 
operation) dangerous explosion-risk at-
mosphere is present as a mixture of air 
and flammable gases, vapors or mists 
from time to time.

Zone 2

Zone 2 is an area where (during normal 
operation) dangerous explosion-risk at-
mosphere as a mixture of air and flam-
mable gases, vapors or mists is not 
normally present and if present, only for 
a short time.

Danger

If there is a risk of dust, the container to be 
cleaned must be steamed accordingly!

1 The interior cleaner must only be used 

in Zone 0 of containers if the containers 
are at least 3.1 m in diameter with the 
usual container height or do not exceed 
a comparable container size.

2 The mass content of non-diluted solid 

substances in the cleaning liquid must 
not exceed 1%.

3 The interior cleaner must be ground 

electro-statically.

4 The pump for the cleaning liquid must 

only be operated while it is filled with flu-
id.

5 When cleaning by means of water jets, 

you must use working pressures up to 
14 MPa (140 bar) and liquid through-
puts of less than 12,000 l/h (3.3 l/s) if 
the containers do not exceed a diame-
ter of 3.1 m with a typical container 
height or a comparable container size.

6 The operating temperature of the clean-

ing liquid water with cleaning agents 
must not must not exceed 95 °C.
The compliance with the maximum ad-
missible detergent temperature and the 
compliance with the maximum admissi-
ble steam temperature is to be moni-
tored and ensured by the plant operator 
in an adequate way. The plant operator 
must install a shutdown automatism in 
the system for the case that the maxi-
mum admissible detergent or steam 
temperature is exceeded.

7 The operating temperature of the clean-

ing liquids, brines and acids must not 
must not exceed 20 °C.

8 The interior cleaner must be check for 

proper condition and proper function as 
per operating instructions of the manu-
facturer after adequate operating time. 
If applicable, a repair needs to be con-
ducted.

9 The interior cleaner must only be used 

with cleaning liquids and in such media, 
whose affect on the materials is not 
damaging.
Only cleaning liquids that have been 
approved by Kärcher must be used.

10 Cleaning liquids that contain flammable 

solvent particles, must comply with the 
ignition groups IIA and IIB. Solvents of 
the ignition group IIC must not be 
sprayed.

11 The interior cleaner must not be con-

stantly located in Zone 0, but only dur-
ing the actual container cleaning. The 
operating guidelines as per BetrSichV 
as well as other national guidelines 
must be adhered to. Take into consider-
ation, that the mixture of the container/
interior cleaner brought into the con-
tainer is not resistant to breakdown 
from flames.

12 Hoses must be conductive (electrostat-

ically) (resistance R < 1000000 Ohm).

13 Only cleaning agents with a conductivi-

ty G > 1000 pS/m may be used.

14 All parts that touch media must be con-

nected to the grounding system.

15 The lifting gear for folding out and fold-

ing up the cantilever arms installed on 
the plant may not exceed a maximum 
lifting and lowering speed of 1 m/s = 
60 m/min.

Basically, the tank to be cleaned must be 
completely emptied.

Only the products listed in Chapter "Clean-
ing processes" must be cleaned using the 
cleaning sequences listed there.

Note:

 The chapter "Specifications" con-

tains a list of the permitted cleaning liquids.

Zone layout

Special conditions in the Ex area

Durability against acids and brines

19

EN

Summary of Contents for ICH 120/14 Ps F2

Page 1: ...w w w kaer cher com r egi st er and w i n ICH 120 14 Ps F2 59560670 01 14 Deutsch 3 English 15 27...

Page 2: ...2...

Page 3: ...ank Reinigungsvorrichtung ange schlossen F r die Sicherheit der ge samten Anlage ist der Betreiber verant wortlich Die Tank Reinigungsvorrichtung darf nur w hrend des Reinigungsvorgangs im Beh lter se...

Page 4: ...mit den 4 zum Kesselwagen geh ren den Spannschrauben dicht auf den Tankdom gespannt Durch das optional erh ltliche Unter berdruckventil 8 findet der Druckausgleich zwischen Be h lter und Umgebung stat...

Page 5: ...nk Reinigungsvorrichtung Das Hebezeug muss eine Tragkraft von mindestens 250 kg besitzen Der Last haken muss eine Sicherung gegen un beabsichtigtes Aush ngen aufweisen Bei l ngerem Hei wasserbetrieb o...

Page 6: ...4 A Zone 1 B Rotierender Reinigungskopf C Zone 0 D Beh lter Prinzipskizze Zoneneinteilung A C B D ICH 120 14 Ps F2 6 DE...

Page 7: ...as Einhalten der maximal zul ssigen Dampftemperatur ist durch den Anla genbetreiber auf geeignete Weise zu berwachen und sicherzustellen Der Anlagenbetreiber muss f r den Fehler fall dass die maximal...

Page 8: ...14 140 Bauseits vorgeschalteter Wasserfilter m 100 Hochdruckanschluss Zoll G 1 1 2 Absaugung Absaugungsanschluss Zoll G 2 Dampf Dampftemperatur max C 191 Dampfdurchsatz kg h 2200 Dampfdruck max MPa ba...

Page 9: ...en verminderte Best ndigkeit Gegebenenfalls bei K rcher r ckfra gen 1 Wasser mit saurem Reinigungsmittel max 0 1 Beispiel K rcher Reinigungsmittel RM25 2 S uren max Temperatur 20 C Salpeters ure max 1...

Page 10: ...ks festspannen Tank Reinigungsvorrichtung nur bei ausgeschalteter separater Hochdruck pumpe abgesperrter Dampfzufuhr und ausgeschaltetem Eigenantrieb in den Tank einbringen oder in anderen Tank berwec...

Page 11: ...und Verkleben und damit ein vorzeitiger Ver schlei der Dichtungen vermieden u er liche Korrosion durch aggressive Reststof fe wird verhindert Soll eine Anlage w hrend der Frostperiode stillgelegt wer...

Page 12: ...oder nach 40 Betriebsstunden Sichtpr fung der Hoch druckschl uche Hochdruckschl uche auf Besch digungen berpr fen be sch digte Schl uche austauschen Betreiber Transportsicherung ber pr fen Transports...

Page 13: ...gen an dem Ger t beseitigen wir in nerhalb der Garantiefrist kostenlos sofern ein Material oder Herstellungsfehler die Ursache sein sollte St rungssuche St rung M gliche Ursache Behebung von wem Reini...

Page 14: ...gesetzlichen Vorschriften eine Bedampfung als Schutzma nahme durchzuf hren Reinigungsabl ufe Reststoffe Reinigungsfl ssigkeiten Produkt 1 Reinigungsschritt 2 Reinigungsschritt 3 Reinigungsschritt Pro...

Page 15: ...he tank cleaning de vice by supply lines The operator is re sponsible for the safety of the entire system The tank cleaning device must only be present in the tank during the cleaning process Note Onl...

Page 16: ...he tank dome by means of the 4 clamping screws be longing to the tank wagon The option ally available vacuum pressure relief valve 8 equalizes the pressure be tween the container and the atmos phere T...

Page 17: ...ting unit must have a load capacity of at least 250 kg The load hook must have a se curity system against inadvertent un hooking With longer hot water operation or steaming of the tank to be cleaned t...

Page 18: ...4 A Zone 1 B Rotating cleaning head C Zone 0 D Container Basic sketch zone layout A C B D ICH 120 14 Ps F2 18 EN...

Page 19: ...tergent temperature and the compliance with the maximum admissi ble steam temperature is to be moni tored and ensured by the plant operator in an adequate way The plant operator must install a shutdow...

Page 20: ...Site supplied preswitched water filter m 100 High pressure connection Inch G 1 1 2 Suction Suction connection Inch G 2 Steam Steam temperature max C 191 Steam throughput kg h 2200 Steam pressure max M...

Page 21: ...neutral ised immediately Contaminated acids will decrease the resilience Enquire with K rcher if needed 1 Water with acid cleaning agents max 0 1 Example K rcher cleaning agents RM25 2 Acids max temp...

Page 22: ...touch the container wall or the items inside the container Please make sure these are arranged with sufficient clearance between them When retracting and extending the tank cleaning device and when f...

Page 23: ...with a frost protection solution Frost protection solu tions generally protect from corrosion at the same time Caution Risk of injury and damage Note the weight of the appliance in case of storage Cau...

Page 24: ...after 40 operat ing hours Visible inspection of the high pressure hoses Check the high pressure hoses for damages replace dam aged hoses Operator Check the transport safety device Check the transport...

Page 25: ...il ures of the appliance within the warranty period free of charge provided that such failure is caused by faulty material or de fects in fabrication Troubleshooting Fault Possible cause Remedy of who...

Page 26: ...ure in accordance with local laws Cleaning sequences Residual materials Cleaning liquids Product 1st cleaning step 2nd cleaning step 3rd cleaning step Products in Group I Motor oils Water vapour max 1...

Page 27: ...1 5 ZZZ NDHUFKHU FRP 5 3V ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH 27 ZH...

Page 28: ...2 B A 5 1 3 2 4 4 6 7 9 7 8 9 28 ZH...

Page 29: ...3 NJ UFKHU 9 c 29 ZH...

Page 30: ...4 A C B D ICH 120 14 Ps F2 30 ZH...

Page 31: ...5 HWU6LFK9 1 HWU6LFK9 1 5 1 03D e e UFKHU HWU6LFK9 5 S6 P 31 ZH...

Page 32: ...6 3V e e e 03D P e NJ K 03D 5S e P K PP PP NJ a F 7 e 7D e 32 ZH...

Page 33: ...7 e UFKHU 50 UFKHU UFKHU 50 e UFKHU UFKHU A C E G 2 C F 150 150 ca 4405 1226 715 688 550 D R 1 1 2 DKL 60 4x 3 0 446 B min 3170 G min 3600 H 780 I ca 1950 33 ZH...

Page 34: ...8 P D E F NJ NJ G H I c a b c d e f g 34 ZH...

Page 35: ...9 J K I I K UFKHU UFKHU f h g 35 ZH...

Page 36: ...10 UFKHU 36 ZH...

Page 37: ...11 8 6 5HLVHU OIUHG UFKHU PE R OIUHG UFKHU 6WU LQQHQGHQ HUPDQ LQQHQGHQ 3V 8 1 62 1 1 1 7 9 6 5LGOHUVWU 0uQFKHQ F 7 e 7D e CEO Head of Approbation 37 ZH...

Page 38: ...12 03D e 1 e e 0 0 03D e e e 38 ZH...

Page 39: ......

Page 40: ...http www kaercher com dealersearch...

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