KAESER M122 Service Manual Download Page 44

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4.2 Machine installation

Fig. 3 Right-hand door opened

Instrument panel

Oil separator tank

Engine speed control cylinder

Fuel tank

Drive motor

Fuel filter.

Fuel filter with water trap

Engine air filter

Control valve with proportional controller

Minimum pressure/check valve

Fig. 4 Left-hand door opened

Fan

Electric control cubicle

Compressor air filter

Lifting eye

Coolant expansion tank

4.3 Machine function

Machine function (without options)
Item numbers correspond to the pipe and instrument flow diagram (P&ID) in chapter 13.2.

Design and Function

4.2

Machine installation

Service manual Portable compressor
M122

No.: 9_6974 20 E

RAMIRENT

Summary of Contents for M122

Page 1: ...ervice manual Portable compressor M122 No 9_6974 20 E Manufacturer KAESER KOMPRESSOREN GmbH 96410 Coburg PO Box 2143 GERMANY Tel 49 0 9561 6400 Fax 49 0 9561 640130 http www kaeser com R A M I R E N T...

Page 2: ...Original instructions KKW M122 2 00 en SBA MOBILAIR 20110303 105803 R A M I R E N T...

Page 3: ...on 8 2 2 15 Instrument panel cover 8 2 3 Machine without options 8 2 3 1 Sound emission 8 2 3 2 Torques 9 2 3 3 Ambient conditions 9 2 3 4 Additional specifications according to the machine s operatin...

Page 4: ...rating modes and control modes 34 4 4 1 Operating modes 34 4 4 2 PART LOAD control 34 4 5 Safety devices 35 4 5 1 Monitoring functions with shutdown 35 4 5 2 Further safety devices 36 4 6 Fuel level m...

Page 5: ...Operating the battery isolating switch 70 8 7 Shut down the machine if any dangerous situation arises 71 9 Fault Recognition and Rectification 9 1 Basic instructions 72 9 2 Evaluate engine faults and...

Page 6: ...e 130 10 8 Maintenance of Optional Items 133 10 8 1 Tool lubricator maintenance 134 10 8 2 Cyclone separator maintenance 135 10 8 3 Combination filter maintenance 137 10 8 4 Fresh air filter maintenan...

Page 7: ...drawings of stationary machine base frame 253 13 4 Wiring diagrams 255 13 4 1 Electrical Diagram 255 13 4 2 Connection adapter for the diesel particulate filter 280 13 4 3 Lighting and signalling sys...

Page 8: ...Contents vi Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 9: ...chassis version 56 Fig 27 Jumper cable connection diagram 60 Fig 28 Coolant pre heating 62 Fig 29 Starting instruments 64 Fig 30 Label referring to the warm up period when ambient temperatures are be...

Page 10: ...ap 136 Fig 73 Combination filter maintenance 137 Fig 74 Fresh air filter maintenance 140 Fig 75 Filling the frost protector 143 Fig 76 Cleaning the spark arrestor standard 144 Fig 77 Cleaning the spar...

Page 11: ...que 10 Tab 28 Towbar tightening torque 10 Tab 29 Working pressure and FAD 10 Tab 30 Compressed air distributor 11 Tab 31 Pressure relief valve opening pressure 11 Tab 32 Machine temperatures 11 Tab 33...

Page 12: ...Grey or brownish exhaust gas 78 Tab 66 Maintenance tasks after commissioning 80 Tab 67 Maintenance intervals and regular maintenance tasks 81 Tab 68 Regular machine maintenance tasks 81 Tab 69 Regula...

Page 13: ...ure you provide the data from the nameplate when ordering documents 1 3 Copyright This service manual is copyright protected Queries regarding use or duplication of the documenta tion should be referr...

Page 14: ...es are identified by their signal term Signal term Meaning Consequences of ignoring the warning NOTE Warns of a potentially dangerous situation Damage to property is possible Tab 2 Danger levels and t...

Page 15: ...des used in this service manual are explained in chapter 2 2 Information referring to potential problems are identified by a question mark The cause is named in the help text as is a solution This sym...

Page 16: ...Total weight Lifting point load capacity Rated motor power Engine speed Maximum working pressure Tab 3 Nameplate 2 2 Options summary A list of the options fitted to your machine helps to relate the in...

Page 17: ...ssed air treatment devices Option Option code Available Aftercooler and cyclone separator da Heat exchanger db Fresh air filter dc Filter combination dd Tab 5 Compressed air treatment options 2 2 2 Op...

Page 18: ...al adjustment 10 bar cb Tab 9 Proportional controller option 2 2 6 Option ba bb Low temperature equipment Option Option code Available Low temperature equipment ba Low temperature equipment engine coo...

Page 19: ...justable towbar 1900 sa Fixed height towbar 1900 sd Fixed height towbar without parking brake 1900 sh Stationary on skids sc Stationary on a base frame si Tab 14 Chassis options 2 2 11 Option ta tb tc...

Page 20: ...type M122 Guaranteed sound power level dB A 99 To Directive 2000 14 EC Tab 20 Guaranteed sound power level dB A type M122 Emission sound pressure level dB A According to EN ISO 11203 1995 number 6 2 3...

Page 21: ...manufacturer Tab 24 Ambient conditions 2 3 4 Additional specifications according to the machine s operating licence For specifications according to the machine s operating licence such as dimensions...

Page 22: ...medium Thread Wrench size Torque Nm Wheel bolt M 12 x 1 5 19 90 Tab 27 Wheel nut bolt tightening torque 2 4 4 Towbar tightening torque Components Thread Strength category Torque Nm Ball coupling M16...

Page 23: ...re Machine temperatures Values Recommended airend discharge temperature for switching to load C 30 Typical airend discharge temperature during opera tion C 75 100 Maximum airend discharge temperature...

Page 24: ...m3 ISO 12185 Pour point 46 C D 97 ASTM test 33 C ISO 3016 Demulsibility at 54 C 40 40 0 10 min D 1401 ASTM test Tab 33 Cooling oil recommendation 2 5 6 Cooling oil charge Cooling oil Fluid volume litr...

Page 25: ...W 30 30 50 SAE 0W 40 SAE 5W 40 20 30 SAE 1 W 30 30 50 SAE 10W 40 15 50 SAE 15W 40 5 50 SAE 20W 50 Tab 36 Engine oil recommendation Recommended oil for engines with diesel particulate filters The engin...

Page 26: ...80 PTC testing current A according to EN 50342 640 Tab 39 Batteries Further information Depending on machine equipment a higher capacity battery may be required See chapter 2 7 3 2 7 Options 2 7 1 Op...

Page 27: ...mended antifreeze 2 7 3 3 Batteries Feature Value Voltage V 24 2 x 12 Capacity Ah 2 x 100 PTC testing current A according to EN 50342 850 Tab 44 Batteries low temperature equipment 2 7 3 4 Option bb C...

Page 28: ...ture C 20 50 Protection rating IP 65 Use only diesel fuel to EN 590 or ASTM D975 Consult the engine manufacturer on the use of additives Tab 46 Diesel particulate filter data 2 Technical Specification...

Page 29: ...the specifications listed in this service manual Operate the machine only within its performance limits and under the permitted ambient condi tions Do not use compressed air for breathing purposes un...

Page 30: ...training in and authorization for the safe installation and maintenance of this machine Authorised transport personnel possess the following qualifications are of legal age are conversant with and ad...

Page 31: ...lifting point and fixings are not fully in order the machine may not be lifted in this way Have the machine repaired immediately 3 4 4 Option lc Complying with inspection intervals for diesel particu...

Page 32: ...ricians or trained personnel under the supervision of a qualified and authorised electrician to carry out work on electrical equipment according to elec trical engineering regulations Check regularly...

Page 33: ...rate high temperatures Touch ing hot components may cause injuries Avoid contact with hot components These include for example engine compressor airend oil and compressed air lines coolers and oil sep...

Page 34: ...ne that will increase its weight beyond the permissible limit and or endanger its safe use or transportation Obtain written approval by the manufacturer prior to any technical modification or expansio...

Page 35: ...ion and hoisting equipment may cause severe accidents during lifting and moving the machine with cranes Do not enter the danger zone while the machine is being lifted Never lift the machine over peopl...

Page 36: ...commissioning operation and maintenance you may be exposed to dangers resulting from e g electricity pressure and temperature Careless actions can cause accidents with severe ad verse effects for your...

Page 37: ...ese include for example fuel engine oil and compressor cooling oil and engine coolant Dispose of the machine in accordance with local environmental regulations 3 5 3 Organisational Measures Designate...

Page 38: ...e machine or excessive oil content in the compressed air Check the oil level regularly and correct as necessary 310 311 It is forbidden to run the machine with open access doors or pan els Personal in...

Page 39: ...be parallel with the ground when coupled to the towing vehicle Note instructions in the service manual regarding transporting 510 Malfunction due to insufficient maintenance Injury and machine damage...

Page 40: ...vent of a fire Keep calm Give the alarm Shut down the machine from the instrument panel if possible Warn and move endangered personnel to safety Help incapacitated persons Close the doors When trained...

Page 41: ...ment Our general terms and condi tions of business apply with regard to warranty A condition of our warranty is that the machine is used for the purpose for which it is intended un der the conditions...

Page 42: ...ials and replaced parts in accordance with local environ ment protection regulations Observe national regulations This applies particularly to parts contaminated with fuel oil coolants and acids 3 Saf...

Page 43: ...tection Sound insulation Guarding against touching Cooling air flow The bodywork is not suitable for the following uses Persons walking standing or sitting on the machine Use as resting place or stora...

Page 44: ...ortional controller 10 Minimum pressure check valve Fig 4 Left hand door opened 11 Fan 12 Electric control cubicle 13 Compressor air filter 14 Lifting eye 15 Coolant expansion tank 4 3 Machine functio...

Page 45: ...hem and the airend casing This direct cooling in the compression chamber ensures a very low airend discharge temperature Cooling oil recovered from the compressed air in the oil separator tank 5 gives...

Page 46: ...sure in the oil separator tank remains constant The engine runs at minimum speed STANDSTILL shut down The inlet valve closes The venting valve opens to de pressurise the machine The engine stops 4 4 2...

Page 47: ...onal controller optionally adjusta ble 27 Venting valve 62 Combined auxiliary valve directional con trol valve 4 5 Safety devices 4 5 1 Monitoring functions with shutdown The following functions are m...

Page 48: ...in the fuel tank falls below the recommended level and or the filling level in the fuel pre filter is exceeded water trap Fig 7 Fuel level monitoring 1 Instrument panel 2 Combined indicating lamp LED...

Page 49: ...d air treatment options For some applications the compressed air generated by this machine must be treated before use The following describes the possible air treatment options that may be fitted to t...

Page 50: ...output from the compressor is passed through a mi cro filter and activated carbon filter combination The connection to air treated in this way is specially marked It is designed as a quick release co...

Page 51: ...t must not be lubricated can be damaged Blow any residual oil out of the line before connecting such an air tool 4 7 2 Option ba bb Low temperature equipment options Special equipment is provided for...

Page 52: ...ted innate heat counteracts a potential freezing of individual components Machine operation in Summer Anti freeze is not required for the regulating air at ambient temperatures of more than 0 C 4 7 2...

Page 53: ...rest of approximately 3 hours 4 7 3 Option oa Optional battery isolating switch The battery isolating switch disconnects the battery completely from the machine s electrical sys tem fire protection b...

Page 54: ...or fire are also possible When flammable gas is drawn into the engine shutting off the fuel supply will not stop the engine right away Only by shutting off the air intake can the engine be brought to...

Page 55: ...the exhaust stream This causes a special catalyst to heat the exhaust gas to over 550 C and the soot is burnt off the filter medium in CO The machine is shut down if the back pressure in the exhaust...

Page 56: ...ne Mounted on truck trailer platform 4 7 6 5 Option si Stationary frame The frame has the following features Frame Use as stationary machine Mounted on truck trailer platform 4 7 7 Option oe Closed fl...

Page 57: ...from engine and compressor Fig 16 Drains for oil and coolant from engine and compressor 1 Engine oil drain 2 Coolant drain oil cooler compressor 3 Coolant drain water cooler engine 4 Coolant oil drain...

Page 58: ...re applied For instance the requirements of ATEX directive 94 9 EC Equipment and Protective Systems intended for use in Potentially Explosive Atmospheres Suitable fire extinguishing material must be t...

Page 59: ...nd above the machine 7 Keep air inlet and outlet openings free of obstructions so that the cooling air can flow freely through the machine 8 Place the machine in such a manner that wind does not blow...

Page 60: ...voidance are found in chapter 3 5 6 2 Reporting Transport Damage 1 Check the machine for visible and hidden transport damage 2 Inform the carrier and the manufacturer in writing of any damage found 6...

Page 61: ...errun braking mechanism and align the fix ing holes 5 Push in the securing bolt using light hammer blows if necessary 6 Secure the bolt with the self locking nut see chapter 2 4 4 for tightening torqu...

Page 62: ...Parking brake not for USA type chassis 1 Open the doors 2 Remove the bag with the brake transfer cable and fastenings unpack and lay out ready 3 Close the doors 4 Remove all transport securing items...

Page 63: ...using light hammer blows if necessary and push on U washers 3 Secure the bolts with the self locking nuts see chapter 2 4 4 for tightening torque 4 Screw in the front screw fastening of the brake tran...

Page 64: ...the jockey wheel mounting plate and the overrun braking mechanism coincide 3 Push through the securing screws and push on the U washers 4 Secure the bolts with self locking nuts 6 4 Adjusting the cha...

Page 65: ...ight adjustment 3 Tighten the locking lever again and secure by striking with a hard rubber hammer 4 Insert the cotter pin 5 Check if the teeth in the adjustment joint are fully engaged The locking le...

Page 66: ...24 Changing the towing eye height adjustable drawbar 1 Self locking hexagon nut 2 Hex head screw 3 Tension rod 4 Protective sleeve 5 Ball coupling 6 Towing eye Remove the ball coupling Removing the to...

Page 67: ...nd secure with self locking nuts 1 4 Draw the protective sleeve 4 over the fix ings 6 4 2 2 Option sd sh Changing the towing eye on a fixed height towbar The shock absorber is secured in the rear fixi...

Page 68: ...9 or towing eye 10 from the towbar tube 6 6 Push the new ball coupling 9 or towing eye 10 onto the towbar 6 until the fixating holes match 7 Use the screw 4 at the rear fixating hole of the towing ey...

Page 69: ...ised personnel are found in chapter 3 4 2 Details of dangers and their avoidance are found in chapter 3 5 7 2 Before Initial Start up or Recommissioning Incorrect or improper commissioning can cause i...

Page 70: ...ning the compressor after a long period of storage 7 3 Checking installation and operating conditions Check and confirm all the items in the checklist before starting the machine Check See chapter Con...

Page 71: ...airend discharge tem perature of 30 C is reached The airend discharge temperature is shown by the temperature gauge switch on the instrument panel 7 4 1 Starting assistance If the machine s starter b...

Page 72: ...sulated terminal clamps Observe the instructions provided with the jumper cables Keep jumper cables away from rotating parts Avoid short circuits due to incorrect poling and or bridging with tools Do...

Page 73: ...gh speed 2 Start the compressor engine Upon a successful start run both engines run for approximately 10 15 minutes This is important in particular for fully discharged batteries They will pick up lit...

Page 74: ...tion for the coolant pre heater 3 Power cable 4 Coolant pre heating 5 Engine block 1 DANGER Danger of fatal injury from electric shock Serious injury or death can result from a short circuit in the el...

Page 75: ...sed by touching such components Ensure that all doors canopy and panels are locked Shut down the machine before opening any doors canopy Do not carry out any checks or settings while the machine is ru...

Page 76: ...di cator lamp 10 Indicator fault on the diesel particulate filter Option lc only Notes concerning snow and ice Considerable snow or ice may build up on the machine under low temperature conditions Rem...

Page 77: ...ere is no fault The machine can be operated normally The diesel particulate filter traps any soot emitted from the engine When the filter module has reached capacity the control unit switches automati...

Page 78: ...quired pressure can be seen on the gauge on the instrument panel Pressure setting on the proportional controller can only be lower than the maximum working pressure of the machine Precondition The mac...

Page 79: ...ch to the STOP Off position The engine turns off Shutting down the machine 1 Open the right hand access door 2 Switch off the Controller On switch 3 Close the access door Secure both doors with locks...

Page 80: ...or 1 Shut off valve I open 0 closed 2 Metering knob Open the right hand access door Adding lubricating oil 1 Open the shut off valve 2 Close the access door Setting the oil flow The amount of oil the...

Page 81: ...to the machine 8 5 1 Option ba Using with the frost protector switched on Fig 33 Frost protector on and off 1 Shut off valve I open 0 closed 2 Frost protector tank Precondition The machine is switche...

Page 82: ...coolant pre heating as described in chapter 7 4 2 8 6 Option oa Operating the battery isolating switch Fig 34 Battery isolating switch 1 Battery isolating switch I on 0 off Open the left hand door St...

Page 83: ...anel Restarting the machine Before the machine can be restarted the starter switch on the instrument panel must be turned to the off position restart inhibitor The engine air intake valve is self open...

Page 84: ...ervice manual Defective starter have replaced X The fuel cut off device has not opened Check the coil and electrics and have changed if necessary X Fuel tank empty Fill up the fuel tank Airlock in the...

Page 85: ...ecial ised work shop KAESER service Engine service manual Airlock in the fuel line between fuel tank and injector pump Bleed the fuel line see chapter 10 3 3 X Fuel filter clogged Clean or replace see...

Page 86: ...eplace if necessary X Pressure gauge indicating false pressure Have repaired or replaced if necessary X Venting valve does not blow off Check the connections and function and have repaired or replaced...

Page 87: ...valve and replace if necessary X Pressure relief valve maladjus ted and or leaking Adjust or have replaced if nec essary X Tab 58 Fault pressure relief valve blowing off 9 3 4 Machine overheating Poss...

Page 88: ...logged Clean the oil separator cartridge dirt trap or replace the strainer and nozzle if necessary See chapter 10 4 5 X Fractured oil separator car tridge See chapter 10 4 6 for chang ing Oil level in...

Page 89: ...inates for about 10 sec onds every minute Maintenance due on the diesel particulate filter Contact KAESER Service Remains illuminated Fault in the diesel particulate fil ter system Disabling the machi...

Page 90: ...contains residues of hydrocarbons or sulphate Have the fuel injection system checked Use an engine oil that produces low white ash X X X Tab 65 Grey or brownish exhaust gas 9 Fault Recognition and Rec...

Page 91: ...on the compressed air system Compressed air is a contained force Uncontrolled release of this force can cause serious injury or death The following safety concerns relate to any work on components th...

Page 92: ...just the maintenance intervals with regard to local installation and operating condi tions Logging all maintenance work This enables the frequency of individual maintenance tasks and deviations from o...

Page 93: ...6 years A36000 Tab 67 Maintenance intervals and regular maintenance tasks The table below lists regular maintenance tasks Carry out maintenance tasks punctually taking ambient and operating condition...

Page 94: ...lt jock ey wheel checked replaced X SW Engine SM Have the crankcase venting valve replaced X SW Check the engine coolant level X 10 3 1 Engine SM Clean the radiator X 10 5 Check coolant hoses and clam...

Page 95: ...an the compressor air filter X 10 4 7 Clean the oil cooler X 10 5 Have the pressure relief valve s checked X 10 4 8 Check clean the oil separator tank dirt trap X 10 4 5 Change compressor air filter X...

Page 96: ...placed X SW Check that all electrical connec tions are tight X Engine SM engine manufacturer s service manual SW specialised workshop Tab 68 Regular machine maintenance tasks 10 2 3 2 Maintenance sche...

Page 97: ...10 8 6 Blow out the spark arrestor with compressed air X Option lb engine air intake shut off valve Clean and check the engine air intake shut off valve X 10 8 7 Check the manual operation of the engi...

Page 98: ...eze Avoid eye and skin contact with coolant If the eyes are affected rinse immediately with running water Wear protective glasses and gloves NOTICE Insufficient coolant can damage the engine Insuffici...

Page 99: ...isual check Antifreeze concentration measurement Unscrew and remove the expansion tank filler cap 1 Visual check The coolant should be checked for its colour and any particles or sediments floating in...

Page 100: ...cooling system throughout the year The maximum permissible coolant life is 2 years Follow coolant recommendations in chapter 2 6 3 Preparing coolant Precondition Coolant must meet the specification o...

Page 101: ...ly inspect for leaks 11 Close the access door 10 3 1 5 Draining the coolant Precondition Machine is cooled down Negative cable to the batteries disconnected Draining coolant machines with chassis In m...

Page 102: ...a shut off valve The pipe is sealed with a screwed sealing plug at the drain end Fig 38 Draining the coolant from the radiator closed floor pan stationary machine 1 Radiator 2 Shut off ball valve I o...

Page 103: ...red Cleaning cloth Precondition The machine is shut down The machine is fully vented the pressure gauge reads 0 bar Machine is cooled down All compressed air consumers are disconnected and the air out...

Page 104: ...the element from inside to outside until no further dust develops The blast pipe must be long enough to reach the bottom of the element The tip of the blast pipe must not touch the element Cleaning se...

Page 105: ...ANGER Danger of fire from spontaneous ignition of fuel Serious injury or death could result from the ignition and combustion of fuel Do not allow open flames or sparks at the place of use Ensure that...

Page 106: ...ect the batteries 8 Close the access door Start the engine as soon as the fuel system has been bled and allow to run for at least 5 mi nutes in IDLE 9 Open the right hand access door 10 Check the fuel...

Page 107: ...n the bottom of the filter cartridge 2 turns max and drain wa ter and contamination 3 Close the draining stopper 4 Reconnect the batteries 5 Close the access door The indicator lamp fuel filter water...

Page 108: ...f the filter cartridge and clean with lint free cloth 7 Check the seal of the draining stopper Change the gasket if defective 8 Screw the draining stopper to a new filter cartridge 9 Clean the sealing...

Page 109: ...proximately 5 Reconnect the batteries 6 Close the access door The fuel system must be bled after the filter cartridge has been changed Dispose of fuel and any materials and components contaminated wi...

Page 110: ...arkings Top up if the level has reached or fallen below the minimum level mark 4 Close the access door The marked maximum oil level should not be exceeded in order for the level of oil in the crankcas...

Page 111: ...nd run it in IDLE mode for approx 5 minutes 2 Shut down the machine 3 Wait until the machine has automatically vented Pressure gauge reads 0 bar 4 Open the right hand access door 5 Check the oil level...

Page 112: ...pan no stationary machine the engine oil is drained di rectly at the machine s oil pan For this purpose a drainage outlet is provided in the floor pan Fig 47 Draining the engine oil 1 Oil filler neck...

Page 113: ...ne oil 4 Screwed sealing cap engine oil drain 1 Open the right hand access door 2 Remove the oil oil filler cover 3 Place the oil receptacle below the drain point 4 Unscrew the sealing cap 4 at the en...

Page 114: ...Engine 2 Direction of rotation to unscrew the filter 3 Chain wrench 1 Open the right hand access door 2 Prepare a receptacle 3 Loosen the filter with the chain wrench and screw off Catch any escaping...

Page 115: ...cking pin V belt tension measuring device Spares Precondition The machine is shut down The machine is fully vented the pressure gauge reads 0 bar Machine is cooled down All compressed air consumers ar...

Page 116: ...Replace the belt guard 3 Reconnect the negative cable to the batteries 4 Close the doors 10 3 8 2 Checking belt tension Check belt tension when they are warm not hot to avoid length variations through...

Page 117: ...in with the thumb at the mid point between pulleys 1 Check belt tension by hand see Fig 51 2 Increase the tension on a loose belt Making operational 1 Replace the belt guard 2 Reconnect the negative...

Page 118: ...he locking pin can be fas tened in the mounting hole 3 Insert locking pin in mounting hole The drive belt is free of tension 4 Pull the drive belt first off the smallest or the jockey wheel 5 Check th...

Page 119: ...ies comply with the following safety signs A warning label with safety signs is attached to the battery Fig 53 Safety signs warning stickers on the battery Take heed of any safety signs on the battery...

Page 120: ...d the pressure gauge reads 0 bar Machine is cooled down Open the left hand door 1 Clean the casing and terminals Do not use a wire brush 2 Lightly grease the terminals to prevent corrosion 3 Check tha...

Page 121: ...reads 0 bar Machine is cooled down 1 WARNING There is danger of batteries bursting If a battery is short circuited it will overheat and can burst Never short circuit a battery e g with a hand tool We...

Page 122: ...ine is shut down The machine is standing level The machine is fully vented the pressure gauge reads 0 bar All compressed air consumers are disconnected and the air outlet valves are open Fig 54 Checki...

Page 123: ...nscrew and withdraw the plug from the oil filler port 4 Top up the cooling oil to the maximum level B with the help of a funnel 5 Check the oil level 6 Check the filler plug gasket for damage Change a...

Page 124: ...essure gauge reads 0 bar The machine is at operating temperature All compressed air consumers are disconnected and the air outlet valves are open Negative cable to the batteries disconnected CAUTION T...

Page 125: ...l cooler This is done from a drain valve with the aid of a separate drain hose 1 Position a receptacle beneath the oil cooler drain point accessible through a hole in the floor panel 2 Connect the dra...

Page 126: ...eparator tank drain 10 Oil cooler drain Remove the plug 2 from the oil separator tank filling port Draining the cooling oil from the separator tank 1 Place the oil receptacle below the oil separator t...

Page 127: ...own All compressed air consumers are disconnected and the air outlet valves are open Negative cable to the batteries disconnected CAUTION There is risk of burns from hot components and escaping oil We...

Page 128: ...e has automatically vented Pressure gauge reads 0 bar 5 Open the outlet valves 6 Open the left hand door 7 Check the oil level after about 5 minutes Oil level too low top up if necessary 8 Visually in...

Page 129: ...y worn 7 Fit the nozzle and strainer to the screw in connector 8 Screw in the connector making sure the sealing ring seats properly 9 Refit the oil scavenge line Making operational 1 Reconnect the neg...

Page 130: ...il filter Air filter Material Spares Cleaning cloth Wrench Precondition The machine is shut down The machine is fully vented the pressure gauge reads 0 bar Machine is cooled down All compressed air co...

Page 131: ...he tank 5 Carefully lift the cover and put to one side Take care that the oil scavenge pipe 2 screwed to the underside of the cover is not bent in the process 6 Take out the old cartridge 13 and gaske...

Page 132: ...nd contaminated materials according to environmental regulations Starting the machine and performing a test run 1 Start the machine and run in IDLE until the operating temperature is reached 2 Close t...

Page 133: ...fully to one side 2 Pull out the plug to the solenoid valve 10 and withdraw the cable 3 Unscrew the fitting 6 and turn the air pipe 5 to one side 4 Loosen the frost protector clamp ring 14 and empty t...

Page 134: ...ntrol valve dirt trap maintenance is given in chapter 10 4 5 Making operational 1 Reconnect the negative cable to the batteries 2 Close the access door Dispose of old parts and contaminated materials...

Page 135: ...bar Machine is cooled down All compressed air consumers are disconnected and the air outlet valves are open NOTICE Damaged air filter element Machine damage due to contaminated intake air Do not try t...

Page 136: ...e element from inside to outside until no further dust develops The blast pipe must be long enough to reach the bottom of the element The tip of the blast pipe must not touch the element Cleaning seal...

Page 137: ...ut down Machine is cooled down The machine is fully vented the pressure gauge reads 0 bar All compressed air consumers are disconnected and the air outlet valves are open Negative cable to the batteri...

Page 138: ...damping louvre 5 Remove the protective coverings from the air filters 6 Reconnect the batteries negative terminals 7 Close the doors 8 Start the machine and run up to operating temperature so that exc...

Page 139: ...The rubber sealing strips between the body panels and the access doors serve both as a sound proofing measure and to prevent ingress of rain water Care of the rubber sealing strips is especially neces...

Page 140: ...rthy regulations at least 1 6 mm in most countries Profile depth too low change tyres 4 Check the tyre pressures Result Tyre pressure too low pump tyres Further information See chapter 2 4 3 for wheel...

Page 141: ...the towbar horizontally and vertically Clean the toothed coupling and smear with water repellent grease Further information See chapter 6 4 1 for towbar height adjustment Maintaining the parking brake...

Page 142: ...sion 1 Lubricating points 2 Lubricating points Fig 67 Ball coupling USA version 1 Lubricating points 2 Lubricating points 1 Check the ball coupling for correct function and movement 2 Clean the ball c...

Page 143: ...ame braking resistance on both wheels Adjust the braking system if the resistance is not the same 4 Release the parking brake 10 7 3 2 Checking wheel brake lining wear Fig 68 Checking the brake lining...

Page 144: ...rning forward 5 Pull up the parking brake 6 Check the position of the equaliser 2 on the brake rod 1 If the equaliser is perpendicular to the brake rod the brake clearance is the same on each wheel If...

Page 145: ...ce You must still be able to manually turn the wheel in forward driving direction 6 Screw the hexagon nut onto the brake rod and lock the ball nut Test by applying the brake a number of times 10 7 3 4...

Page 146: ...il outlet 6 Tool lubricator upper part with oil filling port 7 Filler plug with dipstick and integrated riser tube 8 Metering knob 9 O ring Open the right hand access door Checking the tool lubricator...

Page 147: ...t 6 Close the access door Further information See chapter 2 7 1 for suitable oil grade and volume 10 8 2 Option da db dc dd Cyclone separator maintenance Clean the cyclone separator dirt trap if the m...

Page 148: ...it 5 Check the nozzle strainer and O ring for wear Replace components if they are heavily worn 6 Place the strainer on the screw plug 7 Screw in the plug making sure the O ring seats properly 8 Screw...

Page 149: ...result from loos ening or opening components under pressure Wait until the machine is completely vented check that the pressure gauge indicates 0 bar De pressurise the combination filter Fig 73 Combin...

Page 150: ...thout an element installed is not permitted Handle new filter elements only with clean fabric gloves Do not touch the new filter elements with bare fingers Contamination risk Material Spare parts Filt...

Page 151: ...hut off valves 2 Tighten the filter combination fittings 3 Reconnect the negative cable to the batteries 4 Close the access door Dispose of old parts and contaminated materials according to environmen...

Page 152: ...ter 2 Upper housing 3 Upper element adsorption element 4 Body 5 Lower filter element high capacity ele ment 6 Lower housing 7 Condensate drain tap for manual draining 0 closed I open 8 Oil indicator O...

Page 153: ...The fresh air filter contains two different element and both must be changed as a pair Note loca tion Using the fresh air filter without an element installed is not permitted Handle new filter element...

Page 154: ...or Making operational 1 Close the drain valve 2 Reconnect the negative cable to the batteries 3 Close the doors Dispose of old parts and contaminated materials according to environmental regulations F...

Page 155: ...aneous ignition can result in serious injury Never top up antifreeze unless the machine is stopped and cooled down WARNING Compressed air The frost protector is under pressure when operating serious i...

Page 156: ...umes from internal combustion engines contain carbon monoxide which is odour less and deadly Use the machine only outdoors Do not inhale exhaust fumes CAUTION Danger of burns from hot components and s...

Page 157: ...2 Soot drain port with plug 3 Exhaust silencer with integrated spark ar restor 4 Service opening closed with bung access to drain port 1 Unscrew the bung 2 Unscrew the soot drain plug 3 Push one end...

Page 158: ...usting screw Have the valve set by a specialist workshop or KAESER Service Fig 78 Engine air intake shut off valve maintenance 1 Engine air intake 2 Engine air filter 3 Air intake hose engine side 4 A...

Page 159: ...rs 3 Start the machine and switch to LOAD If the engine stops on switching to LOAD have the valve adjusted by a specialist workshop or KAESER Service Checking manual operation of the engine air intake...

Page 160: ...intenance and service work carried out in the list Date Maintenance task carried out Operating hours Signature Tab 71 Maintenance log 10 Maintenance 10 9 Documenting maintenance and service work 148 S...

Page 161: ...nal injury WARNING There is risk of personal injury or damage to the machine resulting from the use of unsuita ble spare parts or operating materials Use only original KAESER parts and operating fluid...

Page 162: ...advantages Lower costs and higher compressed air availability 11 4 Service Addresses Addresses of KAESER agents are given at the end of this manual 11 5 Spares for service and repair With the help of...

Page 163: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 151 R A M I R E N T...

Page 164: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 152 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 165: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 153 R A M I R E N T...

Page 166: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 154 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 167: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 155 R A M I R E N T...

Page 168: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 156 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 169: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 157 R A M I R E N T...

Page 170: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 158 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 171: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 159 R A M I R E N T...

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Page 174: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 162 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

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Page 176: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 164 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 177: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 165 R A M I R E N T...

Page 178: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 166 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 179: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 167 R A M I R E N T...

Page 180: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 168 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 181: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 169 R A M I R E N T...

Page 182: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 170 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 183: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 171 R A M I R E N T...

Page 184: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 172 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 185: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 173 R A M I R E N T...

Page 186: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 174 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 187: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 175 R A M I R E N T...

Page 188: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 176 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 189: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 177 R A M I R E N T...

Page 190: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 178 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 191: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 179 R A M I R E N T...

Page 192: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 180 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 193: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 181 R A M I R E N T...

Page 194: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 182 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 195: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 183 R A M I R E N T...

Page 196: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 184 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 197: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 185 R A M I R E N T...

Page 198: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 186 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 199: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 187 R A M I R E N T...

Page 200: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 188 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 201: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 189 R A M I R E N T...

Page 202: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 190 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 203: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 191 R A M I R E N T...

Page 204: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 192 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 205: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 193 R A M I R E N T...

Page 206: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 194 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 207: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 195 R A M I R E N T...

Page 208: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 196 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 209: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 197 R A M I R E N T...

Page 210: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 198 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 211: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 199 R A M I R E N T...

Page 212: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 200 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 213: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 201 R A M I R E N T...

Page 214: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 202 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 215: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 203 R A M I R E N T...

Page 216: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 204 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 217: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 205 R A M I R E N T...

Page 218: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 206 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 219: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 207 R A M I R E N T...

Page 220: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 208 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 221: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 209 R A M I R E N T...

Page 222: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 210 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 223: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 211 R A M I R E N T...

Page 224: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 212 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 225: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 213 R A M I R E N T...

Page 226: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 214 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 227: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 215 R A M I R E N T...

Page 228: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 216 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 229: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 217 R A M I R E N T...

Page 230: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 218 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 231: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 219 R A M I R E N T...

Page 232: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 220 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 233: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 221 R A M I R E N T...

Page 234: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 222 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 235: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 223 R A M I R E N T...

Page 236: ...ng Moisture resistant adhesive tape 1 Disconnect the battery the minus terminal first and then the plus terminal 2 Close off the following openings with plastic foil and moisture resistant adhesive ta...

Page 237: ...t 10 3 1 Drain the engine oil 10 3 6 Drain the oil from the oil separator tank and the oil cooler 10 4 3 Fill the separator tank and engine with preserving oil 10 4 2 10 3 5 Run the machine for about...

Page 238: ...sed air consumers are disconnected All connecting lines and hoses disconnected and removed Any loose or movable parts that may fall when transporting are removed or secured 12 2 1 Safety Allow transpo...

Page 239: ...ts and signalling equipment Functional defects must be repaired prior to transport Additional precautions for conditions of snow and ice Considerable snow or ice may build up on the machine under low...

Page 240: ...chine with ball coupling EC version To hitch up the machine lower the open coupling onto the ball of the towing vehicle so that it clicks into place The coupling is fully locked when the green locking...

Page 241: ...her down Check that the locking indicator is protruding and visible The locking indicator is not visible Lift the handle and uncouple Set the coupling back on the towing vehicle ball hitch and push do...

Page 242: ...Worn parts must be replaced Tab 77 Ball coupling wear indicator Coupling machine with ball coupling US version To couple up the compressor lower the open coupling onto the ball hitch of the towing veh...

Page 243: ...ng brake lever 2 Dead point zone b Parking brake with ratchet and spring load ing 3 Brake lever release button Prepare the machine with adjustable chassis for transport 1 Check that the tow bar is adj...

Page 244: ...ansporting the machine Replace missing chocks immediately 2 Wind the jockey wheel to its uppermost position 3 Check that the wheels are securely fitted and the tyres are in good condition 4 Check the...

Page 245: ...12 2 3 Parking the compressor The parking brake is not a running brake and is used only to lock the wheels when the machine is positioned The machine is generally only moved by being coupled to a towi...

Page 246: ...s spring holds the brake under tension 3 Detach the breakaway cable 4 Wind down the jockey wheel 5 Place chocks under the wheels 6 Uncouple the compressor from the towing vehicle Pull up the coupling...

Page 247: ...chine before uncoupling As a general rule the machine should always be blocked with chocks when it is not being moved The machine should not be manoeuvred by hand 2 Wind down the jockey wheel 3 Place...

Page 248: ...mage the machine Machine components particularly the chassis can be damaged by incorrectly setting down Set the machine down carefully Do not set down unevenly 2 Set the machine down slowly and carefu...

Page 249: ...r securing loads should be followed Load securing is taken to mean that by full braking or sudden turning the load will not slide fall roll or cause unnecessary noise Accepted technical regulations sh...

Page 250: ...eries Residual quantities of tool lubricating oil in the tool lubricator option ea ec Residual quantities of antifreeze in the frost protector Option ba 12 3 Storage Moisture can lead to corrosion par...

Page 251: ...taminated with fuel cooling oil or engine oil must be disposed of in accordance with local environment protection regulations Old batteries are hazardous waste and must be disposed of correctly in acc...

Page 252: ...l for coupling loading and built in options 4 Engine nameplate with serial number on the cylinder head cover or crankcase 5 Option lc only Inspection label for the diesel particle filter on fan casing...

Page 253: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_6974 20 E Service manual Portable compressor M122 241 R A M I R E N T...

Page 254: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 242 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 255: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_6974 20 E Service manual Portable compressor M122 243 R A M I R E N T...

Page 256: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 244 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 257: ...imensional drawings 13 3 1 Option sa Dimensional drawing chassis with height adjustable tow bar 13 Annex 13 3 Dimensional drawings No 9_6974 20 E Service manual Portable compressor M122 245 R A M I R...

Page 258: ...13 Annex 13 3 Dimensional drawings 246 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 259: ...13 3 2 Option sd Dimensional drawing chassis with fixed height tow bar 13 Annex 13 3 Dimensional drawings No 9_6974 20 E Service manual Portable compressor M122 247 R A M I R E N T...

Page 260: ...13 Annex 13 3 Dimensional drawings 248 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 261: ...13 3 3 Option sh Dimensional drawing chassis without parking brake 13 Annex 13 3 Dimensional drawings No 9_6974 20 E Service manual Portable compressor M122 249 R A M I R E N T...

Page 262: ...13 Annex 13 3 Dimensional drawings 250 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 263: ...13 3 4 Option sc Dimensional drawings of stationary machine skids 13 Annex 13 3 Dimensional drawings No 9_6974 20 E Service manual Portable compressor M122 251 R A M I R E N T...

Page 264: ...13 Annex 13 3 Dimensional drawings 252 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 265: ...13 3 5 Option si Dimensional drawings of stationary machine base frame 13 Annex 13 3 Dimensional drawings No 9_6974 20 E Service manual Portable compressor M122 253 R A M I R E N T...

Page 266: ...13 Annex 13 3 Dimensional drawings 254 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 267: ...13 4 Wiring diagrams 13 4 1 Electrical Diagram 13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 255 R A M I R E N T...

Page 268: ...13 Annex 13 4 Wiring diagrams 256 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 269: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 257 R A M I R E N T...

Page 270: ...13 Annex 13 4 Wiring diagrams 258 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 271: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 259 R A M I R E N T...

Page 272: ...13 Annex 13 4 Wiring diagrams 260 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 273: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 261 R A M I R E N T...

Page 274: ...13 Annex 13 4 Wiring diagrams 262 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 275: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 263 R A M I R E N T...

Page 276: ...13 Annex 13 4 Wiring diagrams 264 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 277: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 265 R A M I R E N T...

Page 278: ...13 Annex 13 4 Wiring diagrams 266 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 279: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 267 R A M I R E N T...

Page 280: ...13 Annex 13 4 Wiring diagrams 268 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 281: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 269 R A M I R E N T...

Page 282: ...13 Annex 13 4 Wiring diagrams 270 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 283: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 271 R A M I R E N T...

Page 284: ...13 Annex 13 4 Wiring diagrams 272 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 285: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 273 R A M I R E N T...

Page 286: ...13 Annex 13 4 Wiring diagrams 274 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 287: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 275 R A M I R E N T...

Page 288: ...13 Annex 13 4 Wiring diagrams 276 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 289: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 277 R A M I R E N T...

Page 290: ...13 Annex 13 4 Wiring diagrams 278 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 291: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 279 R A M I R E N T...

Page 292: ...13 4 2 Option lc Connection adapter for the diesel particulate filter 13 Annex 13 4 Wiring diagrams 280 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 293: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 281 R A M I R E N T...

Page 294: ...13 Annex 13 4 Wiring diagrams 282 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 295: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 283 R A M I R E N T...

Page 296: ...13 Annex 13 4 Wiring diagrams 284 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 297: ...13 4 3 Option tc Lighting and signalling system connection 13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 285 R A M I R E N T...

Page 298: ...13 Annex 13 4 Wiring diagrams 286 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 299: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 287 R A M I R E N T...

Page 300: ...13 Annex 13 4 Wiring diagrams 288 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 301: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 289 R A M I R E N T...

Page 302: ...13 Annex 13 4 Wiring diagrams 290 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 303: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 291 R A M I R E N T...

Page 304: ...13 Annex 13 4 Wiring diagrams 292 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 305: ...13 4 4 Option te Lighting and signalling system connection 13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 293 R A M I R E N T...

Page 306: ...13 Annex 13 4 Wiring diagrams 294 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 307: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 295 R A M I R E N T...

Page 308: ...13 Annex 13 4 Wiring diagrams 296 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 309: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 297 R A M I R E N T...

Page 310: ...13 5 Fuel circulation diagram 13 Annex 13 5 Fuel circulation diagram 298 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Page 311: ...13 Annex 13 5 Fuel circulation diagram No 9_6974 20 E Service manual Portable compressor M122 299 R A M I R E N T...

Page 312: ...ting instructions for compressed air filter combination filter 13 Annex 13 6 Operating instructions for compressed air filter combination filter 300 Service manual Portable compressor M122 No 9_6974 2...

Page 313: ...FF D E FG Kaeser Kompressoren GmbH Postfach 2143 96410 Coburg Tel 09561 640 0 Fax 09561 640130 http www kaeser com STANDARD D Pack D PACK E PACK Basic OPTION OPTION OPTION g ltig ab 01 04 2007 A e l l...

Page 314: ...617 00010 E A 185 9 4810 0 FA 2480 9 4618 0 FA 2480 D 9 4618 00010 E A 185 9 4810 0 Filter Standard Filter D Pack Filter Element Cartrigde Filter E Pack Typ Type Nr No Typ Type Nr No Typ Type Nr No Ty...

Page 315: ...FC 221 D 9 4649 00120 FC 221 E E C 221 9 4833 0 FC 185 9 4650 0 FC 185 D 9 4650 00120 FC 185 E E C 185 9 4834 0 FC 283 9 4651 0 FC 283 D 9 4651 00120 FC 283 E E C 283 9 4835 0 FC 354 9 4652 0 FC 354 D...

Page 316: ...2 00120 FE 354 E E E 185 9 4870 0 FE 526 9 4713 0 FE 526 D 9 4713 00120 FE 526 E E E 185 9 4870 0 FE 708 9 4714 0 FE 708 D 9 4714 00120 FE 708 E E E 185 9 4870 0 FE 885 9 4715 0 FE 885 D 9 4715 00120...

Page 317: ...85 9 4894 0 FG 2480 9 4758 0 E G 185 9 4894 0 Filter Standard Filter Element Cartrigde Filter E Pack Typ Type Nr No Typ Type Nr No Typ Type Nr No Typ Type FFG 6 9 4760 0 FFG 6 B 9 4760 00110 FFG 6 D 9...

Page 318: ...keine Gew hr ber nehmen Technische nderungen vorbehalten Contents 1 Introduction 2 Safety rules warnings 3 Technical data 4 Description of functions 5 Condensate discharger 6 Transportation checking o...

Page 319: ...ng vor Gefahren Elektrisches Gefahrensymbol Ausf hrende T tigkeit Vom Bediener auszuf hrende Bedienschritte 1 3 Erkl rung der Symbole am Ger t 1 Introduction 1 1 General remarks The compressed air fil...

Page 320: ...genen Inhalt dieser Dokumen tation kennt Es besitzt als solches eine zur Inbetriebnahme und War tung derartiger Einrichtungen bef higendeAusbildung bzw Berechtigung 2 Safety rules warnings 2 1 Use of...

Page 321: ...luft d rfen nur nach Genehmigung des Herstellers der Filter systeme eingesetzt und betrieben werden 2 Safety rules warnings 2 3 Security warnings Warning The filter system contains components under hi...

Page 322: ...und 1 bar absol ut bei Betriebs berdruck 7 bar Air flow m h based on 20 C and 1 bar absolute at working pressure 7 bar Gr ere Betriebsdr cke auf Anfrage Contact factory for dryers with a higher worki...

Page 323: ...inzip der Tiefenfiltration sowie des Coalescings ausgefiltert Die Luft tritt durch den perforierten u e ren St tzmantel aus 4 Description of operation 4 3 Series FC 1 MICRON COALESCING FILTER Two in d...

Page 324: ...chwerkraft in den unteren Teil des Filters und tropfen dann in den Filterbeh lter ab 4 Description of operation 4 5 Series FE 0 01 MICRON COALESCING FILTER at 0 01 ppm w w max oil content DUO system s...

Page 325: ...n Bei den Filtern FD FG entf llt der Kondensatableitungsanschlu 7 Mounting 7 1 Location of mounting The filter system should be installed in a dry and frost proof room indoors Ample free space should...

Page 326: ...leitung unter Druck Schlie en Sie das Absperrorgan im Bypass falls vorhanden Das Filter system ist nun in BETRIEB 8 Start up operation 8 1 Preconditions for starting the dryer The filter system is rea...

Page 327: ...intervalle gewechselt werden Siehe Kapitel 9 Das Filter FG ben tigt keine Differenzdruckanzeige 8 Start up operation 8 3 Differential pressure indicator standard and D Pack OPTION The differential pr...

Page 328: ...pressure All pressure must be let off before servicing Close the shut off device in the compressed air inlet outlet Loosen condensate drain hose at 1 only on FB FC FE FF models Slowly turn the knurled...

Page 329: ...elemente siehe Kapitel 3 Technische Daten WARNUNG Das die Filter beinhaltet n unter erh htem Druck ste hende Systeme Vor Servicearbeiten sind sie drucklos zu machen 9 Servicing filter cartridge replac...

Page 330: ...lge schlie en Filter durch langsames ffnen der Absperrvorrichtungen wieder mit Druck beaufschlagen 9 Servicing filter cartridge replacement Close shut off device in compressed air inlet outlet Loosen...

Page 331: ...e condensate drains service packages must be changed according to the table below For more details please see annexe ECO DRAIN l i e t s g n u t r a W e c n a n e t n i a m f o t r a P l l a v r e t n...

Page 332: ...Personen unsachgem ge ffnet oder repariert wurde und oder mechanische Besch digungen irgendwelcher Art aufweist 10 Guarantee conditions 10 1 General The guarantee covers the delivered device with reg...

Page 333: ...rating instructions for compressed air filter fresh air filter 13 Annex 13 7 Operating instructions for compressed air filter fresh air filter No 9_6974 20 E Service manual Portable compressor M122 32...

Page 334: ...REMO O DOS CHEIROS IT FILTRI PER L ELIMINAZIONE DEGLI ODORI E DEI VAPORI D OLIO PL FILTRY DO USUWANIA OPAR W I ZAPACHU OLEJU SK FILTRE NA ODSTRA OVANIE OLEJOV CH V PAROV A Z PACHU CS OLEJOV A PROTIPA...

Page 335: ...13 Annex 13 7 Operating instructions for compressed air filter fresh air filter No 9_6974 20 E Service manual Portable compressor M122 323 R A M I R E N T...

Page 336: ...as ac es ou procedimentos que se n o forem executados correctamente poder o danificar este produto Segnala azioni o procedure che se non eseguite correttamente comportano il rischio di danneggiare il...

Page 337: ...o Carv o granular Filtro a cartuccia ad adsorbimento granuli di carbone Adsorpcyjny wk ad filtruj cy z w gla ziarnistego Adsorp n filtra n kazeta Granulovan uhl k Adsorp n filtra n prvek granulovan u...

Page 338: ...odukten f r endast installeras och underh llas av utbildad och beh rig personal som f ljer denna bruksanvisning och eventuella till mpliga normer och lagf reskrifter noga i f rekommande fall Beh ll de...

Page 339: ...sfel mill valvs li jift u malajr u g andu jkun protett minn possibilit ta fluss b lura jew kundizzjonijiet o ra stressanti Naddaf il pajps kollha li jwasslu g at tag mir ta purifikazzjoni qabel tinsta...

Page 340: ...1 2 010 FI 030 FI 010 MI 030 MI 6 FILTER DH OIL XEVOLUTION 01 13 Annex 13 7 Operating instructions for compressed air filter fresh air filter 328 Service manual Portable compressor M122 No 9_6974 20...

Page 341: ...Service Kits Reserve onderdelen servicekits Ersatzteile Service Kits Pi ces de rechange n cessaires d entretien Varaosat Huoltopakkaukset Reservdelar servicesatser Reservedeler service sett Reservede...

Page 342: ...erar inte filterelementets livsl ngd Modell AC010 I AC030 I er montert med bulkvolum oljeindikator B de filterelementer og indikator skal skiftes n r indikatoren er bl Merk Dette er en bulkvolum oljei...

Page 343: ...5 6 1 2 1 2 1 0 bar 0 psi 0 bar 0 psi 9 FILTER DH OIL XEVOLUTION 01 13 Annex 13 7 Operating instructions for compressed air filter fresh air filter No 9_6974 20 E Service manual Portable compressor M...

Page 344: ...1 2 0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 10 FILTER DH OIL XEVOLUTION 01 13 Annex 13 7 Operating instructions for compressed air filter fresh air filter 332 Service manual Portable compresso...

Page 345: ...AC030 13 14 2 1 15 1 2 11 FILTER DH OIL XEVOLUTION 01 13 Annex 13 7 Operating instructions for compressed air filter fresh air filter No 9_6974 20 E Service manual Portable compressor M122 333 R A M I...

Page 346: ...annten Richtlinien Unterschrift Datum 28 09 05 Nummer der Erkl rung 0001 280905 F rs kran om verensst mmelse SV domnick hunter Dukesway TVTE Gateshead Tyne Wear NE11 0PZ Storbritannien AC010 015 020 0...

Page 347: ...d clean the inside of the valve Check for leaks Fuel pump s Make a visual and auditory check Check that all electrical connections are tight Check fuel hoses for leaks Aerosol generator Check that all...

Page 348: ...13 Annex 13 8 Service tasks on the diesel particulate filter 336 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

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KAESER M122, Service Manual

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