KAESER EPC 1500-G, Assembly And Operating Manual

Page: 5 / 102

9 Fault Recognition and Rectification
9.1 Basic instructions ............................................................................................................. 62
9.2 Faults ............................................................................................................................... 62
10 Maintenance
10.1 Ensuring safety ................................................................................................................ 65
10.2 Following the maintenance plan ....................................................................................... 66
10.2.1 Logging maintenance work ................................................................................. 66
10.2.2 Regular maintenance tasks ................................................................................ 66
10.2.3 Compressor oil Change interval ......................................................................... 66
10.2.4 Regular service tasks ......................................................................................... 67
10.3 Maintaining the air cooler or fan cowl ............................................................................... 67
10.3.1 Cleaning the air cooler or fan cowl ..................................................................... 68
10.4 Air filter maintenance ....................................................................................................... 68
10.5 Air filter (sound damping) maintenance ........................................................................... 69
10.6 Air filter (plastic housing) maintenance ............................................................................ 70
10.7 Drive motor maintenance ................................................................................................. 71
10.8 Checking the oil level ....................................................................................................... 71
10.9 Topping up the compressor oil ......................................................................................... 71
10.10 Changing the compressor oil ........................................................................................... 72
10.11 Check the pressure relief valve ........................................................................................ 73
10.11.1 Pressure relief valves on the cylinder head, collecting pipe and air cooler ........ 73
10.12 Venting the machine (de-pressurising) ............................................................................ 74
10.13 Solenoid valve maintenance ............................................................................................ 75
10.13.1 Cleaning the solenoid valve ................................................................................ 76
10.13.2 Replacing the solenoid valve .............................................................................. 77
10.14 Cylinder head and valves ................................................................................................. 77
10.14.1 Checking cylinder head and valves .................................................................... 77
10.14.2 Cleaning the cylinder head and valves ............................................................... 78
10.14.3 Starting the machine and performing a trial run .................................................. 78
10.15 Documenting maintenance and service work .................................................................. 79
11 Spares, Operating Materials, Service
11.1 Note the nameplate .......................................................................................................... 80
11.2 Ordering consumable parts and operating fluids/materials .............................................. 80
11.3 KAESER AIR SERVICE ................................................................................................... 81
11.4 Replacement parts for service and repair ........................................................................ 81
12 Decommissioning, Storage and Transport
12.1 De-commissioning ............................................................................................................ 82
12.2 Packing ............................................................................................................................ 82
12.3 Storage ............................................................................................................................. 83
12.4 Transport .......................................................................................................................... 83
12.4.1 Safety .................................................................................................................. 83
12.4.2 Transport with a forklift truck ............................................................................... 83
12.4.3 Transport with a crane ........................................................................................ 83
12.5 Disposal ........................................................................................................................... 84
13 Annex
13.1 Pipeline and instrument flow diagram (P&I diagram) ....................................................... 85
13.2 Dimensional Drawing ....................................................................................................... 88
Contents
No.: 9_5752 24 E
Assembly and operating manual 1-stage piston compressor
EPC-G
iii