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9.4.6
Oil flows from the compressor air filter after shutdown .......................................
95
9.4.7
High moisture content in the compressed air .....................................................
95
10 Maintenance
10.1 Safety ...............................................................................................................................
96
10.2 Maintenance message on the controller ..........................................................................
96
10.3 Maintenance schedules ...................................................................................................
97
10.3.1 Logging maintenance work .................................................................................
97
10.3.2 Maintenance tasks after commissioning .............................................................
98
10.3.3 Regular maintenance tasks ................................................................................
98
10.4 Engine .............................................................................................................................. 102
10.4.1 Cooler maintenance ............................................................................................ 102
10.4.2 Air filter maintenance .......................................................................................... 107
10.4.3 Fuel system maintenance ................................................................................... 109
10.4.4 Checking the engine oil level .............................................................................. 113
10.4.5 Engine oil filling and topping up .......................................................................... 114
10.4.6 Changing the engine oil ...................................................................................... 115
10.4.7 Changing the oil filter .......................................................................................... 117
10.4.8 Maintaining the drive belt .................................................................................... 118
10.4.9 Battery maintenance ........................................................................................... 122
10.5 Compressor ...................................................................................................................... 125
10.5.1 Checking cooling oil level ................................................................................... 125
10.5.2 Cooling oil filling and topping up ......................................................................... 126
10.5.3 Changing the cooling oil ..................................................................................... 127
10.5.4 Changing the oil filter .......................................................................................... 130
10.5.5 Oil separator tank dirt trap maintenance ............................................................. 131
10.5.6 Changing the oil separator cartridge ................................................................... 133
10.5.7 Air filter maintenance .......................................................................................... 135
10.5.8 Checking pressure relief valves ......................................................................... 137
10.6 Cleaning the coolers and radiator .................................................................................... 137
10.6.1 Cleaning the compressed air aftercooler ............................................................ 138
10.7 Maintenance of rubber sealing strips ............................................................................... 139
10.8 Chassis ............................................................................................................................ 140
10.8.1 Wheel checks ..................................................................................................... 140
10.8.2 Towbar maintenance .......................................................................................... 140
10.8.3 Brake system maintenance ................................................................................ 142
10.9 Options ............................................................................................................................. 145
10.9.1 Cyclone separator maintenance ......................................................................... 145
10.9.2 Combination filter maintenance .......................................................................... 147
10.9.3 Fresh air filter maintenance ................................................................................ 150
10.10 Document maintenance and service work. ...................................................................... 153
11 Spares, Operating Materials, Service
11.1 Note the Nameplate ......................................................................................................... 154
11.2 Ordering consumable parts and operating materials ....................................................... 154
11.3 KAESER AIR SERVICE .................................................................................................. 155
11.4 Service Addresses ........................................................................................................... 155
12 Decommissioning, Storage and Transport
12.1 De-commissioning ............................................................................................................ 156
12.1.1 Temporary decommissioning .............................................................................. 156
12.1.2 Long-term decommissioning ............................................................................... 157
12.2 Transport .......................................................................................................................... 158
12.2.1 Towing the compressor on the road ................................................................... 158
12.2.2 Parking the compressor ...................................................................................... 165
12.2.3 Transport with a crane ........................................................................................ 167
Contents
iv
Service Manual Screw Compressor
M170 SIGMA CONTROL MOBIL
No.: 9_9425 01 E