KAESER KOMPRESSOREN M170 Service Manual Download

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Materialkennzeichnung

D-Pack: Filter mit Differenzdruckmanometer und ECO-DRAIN

D-Pack-Basic: Filter mit Differenzdruckmanometer und ECO-DRAIN 30

E-Pack: Filter mit Filtermonitor und ECO-DRAIN

D-Pack: Filter mit Differenzdruckmanometer und ECO-DRAIN

D-Pack-Basic: Filter mit Differenzdruckmanometer und ECO-DRAIN 30

E-Pack: Filter mit Filtermonitor und ECO-DRAIN

Anzahl Filterelemente siehe Kapitel 3. „Technische Daten“.

Sign of material

D-pack: Filter with differential pressure gauge and ECO-DRAIN

D-pack-basic: Filter with differential pressure gauge and ECO-DRAIN 30

E-pack: Filter with filtermonitor and ECO-DRAIN

D-pack: Filter with differential pressure gauge and ECO-DRAIN

D-pack-basic: Filter with differential pressure gauge and ECO-DRAIN 30

E-pack: Filter with filtermonitor and ECO-DRAIN

Quantity of filter cartridges see chapter 3. „Technical data“.

Filter: E-Pac k

Typ/Type

Nr./No.

Typ/Type

Nr./No.

Ty p/Type

Nr./No.

Typ/Type

Nr./No.

FE-6

9.4700.0

FE-6 B

9.4700.00110

FE-6 D

9.4700.00120

FE-6 E

E-E -6

9.4860.0

FE-10

9.4701.0

FE-10 B

9.4701.00110

FE-10 D

9.4701.00120

FE-10 E

E-E -10

9.4861.0

FE-18

9.4702.0

FE-18 B

9.4702.00110

FE-18 D

9.4702.00120

FE-18 E

E-E -18

9.4862.0

FE-28

9.4703.0

FE-28 B

9.4703.00110

FE-28 D

9.4703.00120

FE-28 E

E-E -28

9.4863.0

FE-48

9.4704.0

FE-48 B

9.4704.00110

FE-48 D

9.4704.00120

FE-48 E

E-E -48

9.4864.0

FE-71

9.4705.0

FE-71 B

9.4705.00110

FE-71 D

9.4705.00120

FE-71 E

E-E -71

9.4865.0

FE-107

9.4706.0

FE-107 B

9.4706.00110

FE-107 D

9.4706.00120

FE-107 E

E-E -107

9.4866.0

FE-138

9.4707.0

FE-138 B

9.4707.00110

FE-138 D

9.4707.00120

FE-138 E

E-E -138

9.4867.0

FE-177

9.4708.0

FE-177 B

9.4708.00110

FE-177 D

9.4708.00120

FE-177 E

E-E -177

9.4868.0

FE-221

9.4709.0

FE-221 B

9.4709.00110

FE-221 D

9.4709.00120

FE-221 E

E-E -221

9.4869.0

FE-185

9.4710.0

FE-185 D

9.4710.00120

FE-185 E

E-E -185

9.4870.0

FE-283

9.4711.0

FE-283 D

9.4711.00120

FE-283 E

E-E -283

9.4871.0

FE-354

9.4712.0

FE-354 D

9.4712.00120

FE-354 E

E-E -185

9.4870.0

FE-526

9.4713.0

FE-526 D

9.4713.00120

FE-526 E

E-E -185

9.4870.0

FE-708

9.4714.0

FE-708 D

9.4714.00120

FE-708 E

E-E -185

9.4870.0

FE-885

9.4715.0

FE-885 D

9.4715.00120

FE-885 E

E-E -185

9.4870.0

FE-1420

9.4716.0

FE-1420 D

9.4716.00020

FE-1420 E

E-E -185

9.4870.0

FE-1950

9.4717.0

FE-1950 D

9.4717.00020

FE-1950 E

E-E -185

9.4870.0

FE-2480

9.4718.0

FE-2480 D

9.4718.00020

FE-2480 E

E-E -185

9.4870.0

Filter: Element/Cartrigde

Filter: D-P ack

Filter: D-P ack Bas ic

Filter: Standard

Filter: E-Pack

Typ/Ty pe

Nr./No.

Typ/Ty pe

Nr./No.

Typ/Ty pe

Nr./No.

Typ/Type

Typ/Ty pe

Nr./No.

FF-6

9.4720.0

FF-6 B

9.4720.00110

FF-6 D

9.4720.00120

FF-6 E

E -F-6

9.4872.0

FF-10

9.4721.0

FF-10 B

9.4721.00110

FF-10 D

9.4721.00120

FF-10 E

E -F-10

9.4873.0

FF-18

9.4722.0

FF-18 B

9.4722.00110

FF-18 D

9.4722.00120

FF-18 E

E -F-18

9.4874.0

FF-28

9.4723.0

FF-28 B

9.4723.00110

FF-28 D

9.4723.00120

FF-28 E

E -F-28

9.4875.0

FF-48

9.4724.0

FF-48 B

9.4724.00110

FF-48 D

9.4724.00120

FF-48 E

E -F-48

9.4876.0

FF-71

9.4725.0

FF-71 B

9.4725.00110

FF-71 D

9.4725.00120

FF-71 E

E -F-71

9.4877.0

FF-107

9.4726.0

FF-107 B

9.4726.00110

FF-107 D

9.4726.00120

FF-107 E

E -F-107

9.4878.0

FF-138

9.4727.0

FF-138 B

9.4727.00110

FF-138 D

9.4727.00120

FF-138 E

E -F-138

9.4879.0

FF-177

9.4728.0

FF-177 B

9.4728.00110

FF-177 D

9.4728.00120

FF-177 E

E -F-177

9.4880.0

FF-221

9.4729.0

FF-221 B

9.4729.00110

FF-221 D

9.4729.00120

FF-221 E

E -F-221

9.4881.0

FF-185

9.4730.0

FF-185 D

9.4730.00120

FF-185 E

E -F-185

9.4882.0

FF-283

9.4731.0

FF-283 D

9.4731.00120

FF-283 E

E -F-283

9.4883.0

FF-354

9.4732.0

FF-354 D

9.4732.00120

FF-354 E

E -F-185

9.4882.0

FF-526

9.4733.0

FF-526 D

9.4733.00120

FF-526 E

E -F-185

9.4882.0

FF-708

9.4734.0

FF-708 D

9.4734.00120

FF-708 E

E -F-185

9.4882.0

FF-885

9.4735.0

FF-885 D

9.4735.00120

FF-885 E

E -F-185

9.4882.0

FF-1420

9.4736.0

FF-1420 D

9.4736.00020

FF-1420 E

E -F-185

9.4882.0

FF-1950

9.4737.0

FF-1950 D

9.4737.00020

FF-1950 E

E -F-185

9.4882.0

FF-2480

9.4738.0

FF-2480 D

9.4738.00020

FF-2480 E

E -F-185

9.4882.0

Filter: Element/Cartrigde

Filter: Standard

Filter: D-Pack Bas ic

Filter: D-P ack

FILTER-FA-FG_06D E

13 Annex

13.7 Operating instructions for compressed air filter (combination filter)

238

Service Manual Screw Compressor
M170 SIGMA CONTROL MOBIL

No.: 9_9425 01 E

Summary of Contents for M170

Page 1: ...ervice Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E Manufacturer KAESER KOMPRESSOREN GmbH 96410 Coburg PO Box 2143 GERMANY Tel 49 0 9561 6400 Fax 49 0 9561 640130 http www kaeser co...

Page 2: ...Original instructions KKW M170 1 01 en SBA MOBILAIR...

Page 3: ...2 4 2 Tyres 8 2 4 3 Wheel nut bolt tightening torque 8 2 4 4 Towbar tightening torque 8 2 5 Compressor 9 2 5 1 Working pressure and FAD 9 2 5 2 Compressed air outlet 9 2 5 3 Pressure relief valve 9 2...

Page 4: ...A CONTROL MOBIL keys and displays 33 4 7 SIGMA CONTROL MOBIL function 34 4 7 1 Display 34 4 7 2 SIGMA CONTROL MOBIL operating sequence 36 4 7 3 Menu structure of the SIGMA CONTROL MOBIL 38 4 8 List of...

Page 5: ...2 3 Starting the engine 79 8 2 4 Setting the output pressure 80 8 2 5 Shutting down the machine 81 8 2 6 Shutting down in an emergency 82 8 3 Setting parameters 82 8 4 Acknowledging alarm warning and...

Page 6: ...ce 131 10 5 6 Changing the oil separator cartridge 133 10 5 7 Air filter maintenance 135 10 5 8 Checking pressure relief valves 137 10 6 Cleaning the coolers and radiator 137 10 6 1 Cleaning the compr...

Page 7: ...ensional drawings of stationary machine skids 182 13 3 5 Dimensional drawings of stationary machine base frame 184 13 4 Wiring diagrams 186 13 4 1 Electrical Diagram 186 13 4 2 Lighting and signalling...

Page 8: ...Contents vi Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 9: ...wbar 60 Fig 28 Towbar height adjustment 61 Fig 29 Changing the towing eye height adjustable towbar 62 Fig 30 Changing the towing eye fixed height towbar GB chassis version 63 Fig 31 Changing the towin...

Page 10: ...lement 136 Fig 74 Cooler radiator cleaning 138 Fig 75 Cleaning the compressed air aftercooler 139 Fig 76 Towbar maintenance 141 Fig 77 Ball coupling EC version 142 Fig 78 Ball coupling USA version 142...

Page 11: ...charge 10 Tab 28 Engine data 10 Tab 29 Engine oil recommendation 11 Tab 30 Engine fluid volumes 12 Tab 31 Batteries 12 Tab 32 Fresh air filter conditions 12 Tab 33 Ambient conditions 12 Tab 34 Batteri...

Page 12: ...he compressed air 95 Tab 77 Maintenance messages and measures connected with engine maintenance 97 Tab 78 Maintenance messages and measures connected with compressor maintenance 97 Tab 79 Maintenance...

Page 13: ...mpressors driven by internal combustion engine Missing documents can be requested from KAESER Make sure all documents are complete and observe the instructions contained in them Make sure you give the...

Page 14: ...med that will help you to avoid dangerous situations This symbol is is placed by lists of actions comprising one stage of a task In lists of actions with several stages the sequence of actions is numb...

Page 15: ...facture Total weight Lifting point load capacity Rated engine power Engine speed Maximum working pressure Tab 2 Nameplate 2 2 List of Options A list of the options fitted to your machine helps to rela...

Page 16: ...atment Enter the fitted options as reference in this overview Option Option code Available Aftercooler and cyclone separator da Heat exchanger db Fresh air filter dc Filter combination dd Tab 4 Air Tr...

Page 17: ...tion as a reference in this overview Option Option code Available Automatic engine start stop ob Trickle charging for starter batteries od Tab 8 Automatic engine start stop 2 2 6 Option va External fu...

Page 18: ...ng triangle tb EG 12 V tc USA 12 V DOT conformity te Tab 11 Lighting 2 2 9 Option sg Pedestrian protection Enter the fitted option as reference Option Option code Exists Pedestrian protection sg Tab 1...

Page 19: ...s for hexagonal bolts of strength category 8 8 Hex head screws Thread M6 M8 M10 M12 M14 M16 M18 Torque Nm 9 5 23 46 80 127 195 280 Tab 16 Torques for hex head screws 2 3 3 Ambient conditions Installat...

Page 20: ...total weight taken from the nameplate Tab 18 Machine weights 2 4 2 Tyres Characteristic marking Value Tyre size 215 75R 17 5 Minimum and recommen ded tyre pressure bar 5 75 Wheel bolts M 18 x 1 5 Tab...

Page 21: ...3 Pressure relief valve Further information Maximum working pressure see nameplate Maximum working over pressure bar Activating pressure bar 8 6 11 10 13 12 15 14 16 Tab 24 Relief valve activating pr...

Page 22: ...C 45 mm2 s D 445 ASTM test 44 mm2 s DIN 51562 1 Viscosity at 100 C 7 2 mm2 s D 445 ASTM test 6 8 mm2 s DIN 51562 1 Flash point 238 C D 92 ASTM test 220 C ISO 2592 Density at 15 C 864 kg m3 ISO 12185...

Page 23: ...illed initially with engine oil of viscosity class SAE 10 W 40 Ambient temperature C Viscosity class 30 30 SAE 0 W 30 SAE 5 W 30 30 50 SAE 0 W 40 SAE 5 W 40 20 30 SAE 10 W 30 30 50 SAE 10 W 40 15 50 S...

Page 24: ...2 7 Options 2 7 1 Option dc Fresh air filter Feature Value Maximum working pressure bar 16 Minimum ambient temperature C 1 5 Maximum ambient temperature C 30 Tab 32 Fresh air filter conditions 2 7 2 O...

Page 25: ...ies Battery charger Value Model 24V DC 10A Charging voltage V 26 6 Charging current A 0 5 Maximum charging current A 10 Degree of protection IP 54 Motor overload protection switch Setpoint A 3 poles 4...

Page 26: ...any risks incurred Keep to the specifications listed in this service manual Operate the machine only within its performance limits and under the permitted ambient condi tions Do not use compressed ai...

Page 27: ...the safe installation and maintenance of this machine Authorised transport personnel possess the following qualifications are of legal age are conversant with and adhere to the safety instructions an...

Page 28: ...ing see WI 210001 Preparation for an ISO 14001 audit Checking the lifting eye The user is responsible for ensuring that the machine s lifting eye and fixings are inspected according to national regula...

Page 29: ...ould be under pressure Wait until the compressor has automatically vented check the pressure gauge it must read 0 bar Then open an outlet valve carefully to ensure that the line between the minimum pr...

Page 30: ...s when connecting or disconnecting compressed air hoses Allow the machine to cool down before commencing any maintenance work If welding is carried out on or near the machine take adequate measures to...

Page 31: ...motor vehicles and the trans porting of goods Ensure that no persons are on the machine when transporting If the machine is towed on public roads Ensure all running gear including chassis wheels brak...

Page 32: ...he machine directly against a wall A build up of heat from the exhaust can damage the machine Do not operate in areas in which specific requirements regarding explosion protection are in force e g the...

Page 33: ...machine make sure it is shut down cooled down pressure free and locked off against unwanted starting Wear close fitting flame resistant clothing Wear protective clothing as necessary Do not leave any...

Page 34: ...as 3 6 Safety Devices Safety devices ensure safe working with the machine Do not change bypass or disable safety devices Check safety devices for correct function regularly Do not remove or obliterate...

Page 35: ...m relief valve blow off Wear hearing protectors and protective clothing Close the canopy or doors Work carefully 330 331 Hot surface Risk of burns caused by contact with hot components Do not touch th...

Page 36: ...d Service Technician in the event of a fault 620 621 Risk of serious lacerations or even severing of extremities fingers from rotating components Operate the machine only with closed safety guards acc...

Page 37: ...y acid If necessary request a copy of the applicable safety data sheet for KAESER SIGMA FLUID cooling oil Eye contact Rinse eyes thoroughly with lukewarm water and seek medical assistance Skin contact...

Page 38: ...ng conditions are suitable 3 10 Environmental Protection Store and dispose of operating materials and replaced parts in accordance with local environ mental protection regulations Observe relevant nat...

Page 39: ...protection Sound insulation Guarding against touching Cooling air flow The bodywork is not suitable for the following uses Persons walking standing or sitting on the machine Use as resting place or s...

Page 40: ...er Fig 4 Left hand door opened 11 Fan 12 Control cabinet 13 Battery isolating switch 14 Oil separator tank 15 Control valve with proportional controller 16 Minimum pressure check valve 17 Lifting eye...

Page 41: ...end casing This direct cooling in the compression chamber ensures a very low airend discharge temperature Cooling oil recovered from the compressed air in the oil separator tank 5 gives up its heat in...

Page 42: ...separator tank remains constant The engine runs at minimum speed STANDSTILL shut down The inlet valve closes The venting valve opens to de pressurise the machine The engine stops 4 4 2 PART LOAD cont...

Page 43: ...ers The machine is auto matically shut down if an alarm occurs The SIGMA CONTROL MOBIL saves the alarm message Further information Further information on alarm messages is to be found in chapter 9 2 1...

Page 44: ...mpletely from the machine s electrical sys tem electronic controller protection fire protection battery discharge protection CAUTION Danger of short circuit Damage to the machine electrics is possible...

Page 45: ...ve 3 Menu key Displays the main menu 4 Horizontal arrows change values LEFT and RIGHT keys Change parameter val ues cursor movement when entering a password 5 UP and DOWN keys Vertical movement in me...

Page 46: ...lays 4 7 SIGMA CONTROL MOBIL function 4 7 1 Display Description of display field Graphic display Monochrome display 128 x 64 pixels Opening page The following is shown on this page while the controlle...

Page 47: ...de The display changes automatically with each change in the machine s operating mode The display can be composed of symbols and alpha numeric characters that together give a clear and logical meaning...

Page 48: ...overheated B7 7 bar Back pressure The remaining pressure in the OST is displayed and the machine cannot be started The display is in bar or psi as selected by the user B8 20 s Start inhibit A start se...

Page 49: ...ed to LOAD The machine may be switched to LOAD when the Load key flashes LOAD Press the Load key The machine switches over to LOAD The Load key illumi nates Setting pressure 7 5 bar 5 0 bar 10 0 bar T...

Page 50: ...uence is interrup ted The display shows the time remaining until the next starting sequence is allowed ADT airend discharge temperature ECT engine coolant temperature OST oil separator tank Tab 45 SIG...

Page 51: ...enu By looking through the menu options the engine and compressor unit data can be seen and adjust ments made The event memory can also be viewed Format Fig 12 Menu structure of the SIGMA CONTROL MOBI...

Page 52: ...nance due Tab 48 Menu selection Menu option list Selection Sign Meaning 3a Engine data 3b Compressor unit data 3c Parameter settings 3d Messages 3e Password 3f ECU Engine control unit for Service pers...

Page 53: ...rend A1 Pressure A2 Temperature A3 Temperature high A4 Sensor Example of a composed symbol Indication Symbol meaning Parameter 4 6 bar Engine oil pressure engine oil pressure 4 6 bar Tab 51 Symbolic d...

Page 54: ...ttings menu Selecting the hand symbol table 48 item 1b in the main menu will open the settings menu Password level Entries and changes in the settings menu are only possible with the correct password...

Page 55: ...l Further information See chapter 7 5 for information on entering passwords Operation The following keys are used in the settings menu Symbol Key name Location on the operating panel Function UP and D...

Page 56: ...ce grey background Unit of temperature The temperature unit is selected in the Temperature unit menu option E1 Temperature can be displayed in the following units C F K Unit of pressure The displayed...

Page 57: ...Manual or automatic operation only in Service password level 3 External fuel pump option The symbol is stricken through if this option is not available on the machine The menu option cannot be entered...

Page 58: ...d Mainte nance R3 The machine will not be shut down The Acknowledge key flashes The Information key illuminates These are extinguished by pressing the Acknowledge key The Information key remains illum...

Page 59: ...ng message R2 Message category Warning R6 Message code R7 Operating hours since this occurred last time R8 Symbolic fault location example airend discharge temperature too high Maintenance message Fig...

Page 60: ...e 1 Engine 2 Compressor unit 3 Controller 4 General c 3 and 4 positions Key from 00 99 Tab 57 Message code structure Further information See chapter 13 6 for a list of all SIGMA CONTROL MOBIL message...

Page 61: ...Option da Cyclone separator Condensate accumulating during the air cooling process is separated fed to the exhaust gas silencer and evaporated there 4 9 3 Option db Heat exchanger The oil air heat ex...

Page 62: ...open Clean inlet air without hazardous contaminants Engine exhaust must not be drawn into the compressor The treated air does not meet the local Standard for Compressed air for breathing apparatus Th...

Page 63: ...GMA CONTROL MOBIL controller for automatic ma chine start Trickle charging the starter batteries For the starter batteries of the machine to be sufficiently charged for the starting the drive engine e...

Page 64: ...The chassis has the following features Single axle Rubber sprung axle Fixed height towbar without parking brake 4 13 4 Option sc Stationary frame The frame has the following features Skids Use as stat...

Page 65: ...chine is provided with pedestrian protection that functions both as a deflector and against pedestrians being run over 4 Design and Function 4 14 Pedestrian protection option No 9_9425 01 E Service Ma...

Page 66: ...or hydrogen sulphide Keep suitable fire extinguishing agents ready for use 5 2 Installation conditions Precondition The ground must be level firm and capable of bearing the weight of the machine Fig 2...

Page 67: ...r 9 Ensure accessibility so that all work on the machine can be carried out without danger or hin drance CAUTION Ambient temperature too low Frozen condensate and highly viscous engine or compressor o...

Page 68: ...mage 1 Check the machine for visible and hidden transport damage 2 Inform the carrier and the manufacturer in writing of any damage found 6 3 Fitting the towbar If the machine is shipped on a transpor...

Page 69: ...errun braking mechanism and align the fixing holes 5 Push in the securing bolt using light hammer blows if necessary 6 Secure the bolt with the self locking nut see chapter 2 4 4 for tightening torque...

Page 70: ...SA type chassis 1 Open the left hand door 2 Remove the bag with fastenings to be found at the lifting eye strut and unpack and prepare the fastenings 3 Close the door 4 Remove all transport securing i...

Page 71: ...so that the securing bolts can be pushed on 2 Push in the securing bolts using light hammer blows if necessary and push on U washers 3 Secure the bolts with the self locking nuts see chapter 2 4 4 fo...

Page 72: ...e the overrun braking mechanism and position such that the securing holes of the jockey wheel mounting plate and the overrun braking mechanism coincide 3 Push through the securing screws and push on t...

Page 73: ...stment The parallel tie bar ensures that the overrun braking mechanism stays horizontal Fig 28 3 Tighten the locking lever again and secure by striking with a hard rubber hammer 4 Insert the cotter pi...

Page 74: ...alternative tasks must be carried out to change the towing eye or coupling Fig 29 Changing the towing eye height adjustable towbar 1 Self locking hexagon nut 2 Hex head bolt 3 Towbar tube 4 Protectiv...

Page 75: ...be freely inserted 3 Insert the bolts 2 and secure with the self locking nuts 1 4 Draw the protective sleeve 4 over the fixings 6 4 2 2 Option sd sh Changing the towing eye on a fixed height towbar F...

Page 76: ...damper is used During the delayed return stroke a suitable metal rod is pushed through the holes as they line up to hold them in place 7 Push heavily against the towing eye 8 or coupling 7 to depress...

Page 77: ...e personnel who have been trained on this machine Remove all packing materials and tools on and in the machine Observe the machine during the first few hours of operation to ensure that it is operatin...

Page 78: ...1 Fig 32 Temperature display setting E1 Unit of temperature setting menu T1 Display unit C selected T2 Display unit F T3 Display unit K 3 Navigation A Display field size white background B Selection c...

Page 79: ...the settings menu Password level 1 renter password 4512 The following displays will require you to enter the password Fig 34 Waiting for password entry The cursor flashes at the position for the firs...

Page 80: ...Changes in this menu option can only be made with the correct password The following parameters can be changed Starter running time renter password level 1 Engine cool down period in unloaded run on r...

Page 81: ...splay changes to show the operating mode Cool down period setting When the Stop key is pressed the machine switches to unloaded run on and stops when the set period has expired The COOL DOWN PERIOD ca...

Page 82: ...ller is switched off 7 7 Option ob Changing the parameters of the start stop automatic option The following parameters can be changed Run on period under LOAD Run on period in IDLE Manual or automatic...

Page 83: ...load S1 2 Press RIGHT and or LEFT keys to select the required time 3 Press Enter The setting is saved 4 Press esc The display changes to show the operating mode Unloaded run on setting 1 Use the UP an...

Page 84: ...rall technical condition checked by an authorized KAESER Service Technician Tab 59 Measures for re commissioning the compressor after a long period of storage 7 9 Low temperature operation winter The...

Page 85: ...fety rules when dealing with batteries Connect batteries of the same voltage only The assisting vehicle and the machine to be started must not touch Switch off all consumers prior to connecting and di...

Page 86: ...e engine of the assisting vehicle and run at high speed 3 Start the compressor engine Upon a successful start run both engines run for approximately 10 15 minutes This is important in particular for f...

Page 87: ...socket fitted with a protective earth Have the coolant pre heating and associated wiring checked according to the maintenance schedule Connect the coolant pre heater to the user s power socket with th...

Page 88: ...arging current A DC Value 26 6 0 5 Tab 60 Battery charger control CAUTION Cutting the supply voltage of the battery charger Starter batteries discharge through a connected battery charger This can res...

Page 89: ...d Responsibility Details of authorized personnel are found in chapter 3 4 2 Details of dangers and their avoidance are found in chapter 3 5 8 2 Starting and stopping Precondition No personnel are work...

Page 90: ...d door 2 Activate the battery isolating switch The battery is now connected to the machine s electrical system 3 Close the door The machine can now be started Notes concerning snow and ice Considerabl...

Page 91: ...e 42 the display changes to op erating data and shows ready to start The Start key flashes 3 Press the Start key The engine starts and runs in IDLE until the following conditions are fulfilled The air...

Page 92: ...ressure in oil separator tank Fig 44 Select menu option set pressure in the oil separator tank 1a Main menu 2b Compressor unit data 3 Navigation menu 1 Select the compressor data symbol and confirm wi...

Page 93: ...harger to cool Operating the machine in the cool down phase Press and hold the Stop key for longer than one second The machine switches to unloaded run on i e the engine runs at IDLE speed and the oil...

Page 94: ...utton to stop the machine only in emergencies Quick shutdown Press the Quick stop button The engine stops immediately The Quick stop button remains latched after being pressed The re start inhibitor i...

Page 95: ...nowledge key The Information Stop and Acknowledge keys extinguish 8 4 2 Acknowledging warning and maintenance messages A fault warning message or notification of maintenance due is displayed and The I...

Page 96: ...ize white background B Selection choice grey background Display engine data Engine data is shown in four display menus With the aid of the arrow keys one can page through the display 1 Select the engi...

Page 97: ...uel pump on Press Enter The pump switches on and fills the machine s fuel tank Switching the external fuel pump off Press Enter The external fuel pump switches off Menu exit Press esc Result The displ...

Page 98: ...vation of the machine The Acknowledge key flashes The Information key and the Stop key are illuminated You must acknowledge the service message upon correction of the fault before you can re start the...

Page 99: ...1133 Fuel temperature sensor defective Have the sensor changed X X 1134 Fuel pressure sensor de fective Have the sensor changed X X 1135 Fuel pump fault Have checked X X 1140 Defective alternator Hav...

Page 100: ...ault in bus communica tion with engine electron ics Have checked X 1302 Fault in bus communica tion with display unit Have checked X 1303 Overheating Check operating condi tions Allow the machine to c...

Page 101: ...ng valve p Have repaired X 1423 Short circuit in the auxili ary venting valve p Have repaired X 1424 Open circuit in the inlet valve control valve e Have repaired X 1425 Short circuit in the inlet val...

Page 102: ...ean the radiator 10 6 Check the cooling system X X 3121 Turbo air temperature high Check operating condi tions Allow the machine to cool down 5 2 Clean the radiator 10 6 Have the turbo air pres sure s...

Page 103: ...vice Engine service manual Quick stop button latched in Unlatch the quick stop button see chapter 8 2 6 Defective starter Have changed X Engine electrical fault Have repaired changed X Fuel tank empty...

Page 104: ...lock in the fuel line between fuel tank and injector pump Bleed the fuel line see chapter 10 4 3 X Fuel filter clogged Clean or replace see chap ter 10 4 3 X Fuel line broken Have changed X Speed adju...

Page 105: ...laced if neces sary X Pressure gauge indicating false pressure Have repaired or replaced if nec essary X Pressure relief valve maladjusted and or leaking Have replaced if necessary X Venting valve doe...

Page 106: ...ressure differential and change the cartridge if great er than 1 bar see chap ter 10 5 6 X Compressor oil filter clogged Change see chapter 10 5 4 Compressor cooling oil level too low Top up see chapt...

Page 107: ...Repair or have replaced if neces sary X Tab 75 Fault oil flows from the compressor air filter after shutdown 9 4 7 Option da db dc dd High moisture content in the compressed air Possible cause Remedy...

Page 108: ...are held up by gas struts Check that the doors remain open If door does not remain opened Have the gas filled spring changed Working on pressure system 1 Check that all air consumers are disconnected...

Page 109: ...essor maintenance 10 3 Maintenance schedules The maintenance schedules provide an overview of the maintenance instructions for the machine Read the relative section before undertaking maintenance 10 3...

Page 110: ...gular maintenance tasks The following table lists the various maintenance intervals Maintenance interval Short description Daily Every 250 h at least annually A250 Every 500 h at least annually A500 E...

Page 111: ...10 4 2 Have intercooler maintained X SW Have the turbocharger checked X SW Have the crankcase venting valve checked X SW Have the engine mounts checked X SW Engine SM Have the valve clearance adjus t...

Page 112: ...e fuel return line for leak age and firm fixing X Have the fuel injectors checked X SW Have the fuel injector pump checked X SW Check the battery electrolyte lev el and connections X 10 4 9 Have an el...

Page 113: ...djusted X SW Check all screw connections hinges locks handles and snap fasteners of the doors for wear and secure fixing X Grease the door hinges X Carry out rubber sealing strip maintenance X 10 7 Ha...

Page 114: ...elements X 10 9 3 Option ba low temperature equipment Have the coolant pre heating and associated wiring checked X SW SW specialised workshop Tab 82 Regular maintenance task options 10 4 Engine Carry...

Page 115: ...necessary Open the right hand access door 10 4 1 1 Checking coolant level Check the coolant level of the engine daily before starting The level is checked on the coolant expansion tank The tank is se...

Page 116: ...e beyond this point Higher concentration also leads to higher operating temperature CAUTION The engine can be damaged if the antifreeze concentration is insufficient Corrosion Damage to the cooling sy...

Page 117: ...m for hot coolant to expand without overflowing Precondition The battery isolating switch is off 1 Twist and remove the expansion tank filler cap 2 Mix a quantity of coolant according to the table and...

Page 118: ...move the drain hose 7 Screw on the filler cap 8 Close the door Dispose of used coolant in accordance with environmental protection regulations Further information The operating manual supplied by the...

Page 119: ...ion on coolant change and cleaning the cooling system 10 4 2 Air filter maintenance Clean the filter according to the maintenance schedule or if the maintenance indicator shows this to be necessary Re...

Page 120: ...r element 6 Retaining clip 7 Filter cap Fig 52 Cleaning the filter element 1 Compressed air gun with blast pipe bent to 90 at the end 2 Filter element Checking contamination of the air filter Air filt...

Page 121: ...skets 7 Replace the cap and secure with the clip Resetting the maintenance indicator Repeatedly press the reset knob on the maintenance indicator The yellow piston within the indicator is reset and th...

Page 122: ...the fuel lines Bleed the fuel system if the engine refuses to start despite a full fuel tank 1 Open the right hand access door 2 Unlatch the manual fuel pump bayonet lock by pressing and turning anti...

Page 123: ...is given Fig 54 Warning messages Fuel filter water level R2 Message category warning R4 Message code R9 Fuel filter water level Fig 55 Emptying the fuel pre filter water trap 1 Fuel pre filter with w...

Page 124: ...t the water trap from the filter cartridge by unscrewing anti clockwise 6 Clean any fuel from the receptacle and clean the water trap 7 Close the drainage tap 8 Screw the water trap onto the new filte...

Page 125: ...changed Dispose of fuel and any materials and components contaminated with it in accordance with environmental protection regulations Further information The engine service manual gives further infor...

Page 126: ...OK The level has reached the minimum level or is below the mark Replenish engine oil 4 Close the door The marked maximum oil level should not be exceeded in order for the level of oil in the crankcas...

Page 127: ...ter approximately 5 minutes Check the engine oil level Low oil level Add more engine oil 5 Visually inspect for leaks 10 4 6 Changing the engine oil The engine oil should be changed according to the m...

Page 128: ...se the access door Dispose of old oil and oil soaked working materials according to environmental protection reg ulations Further information See chapter 10 4 5 for oil filling The engine service manu...

Page 129: ...4 5 for oil filling The engine service manual gives instructions on oil changing 10 4 7 Changing the oil filter Material Spares Chain pipe wrench part no 8 8095 0 Cleaning cloth Receptacle Preconditi...

Page 130: ...he battery isolating switch 9 Close the door Further information The engine service manual gives further information on oil filter changing Dispose of old oil filters old oil and materials contaminate...

Page 131: ...drive belts unless the engine is at standstill Never run the machine without a belt guard Open both doors Removing the belt guard Fig 62 Belt guard attachment 1 Engine 2 Hexagon screws belt guard atta...

Page 132: ...ing belt tension with tension measuring de vice Belt tension checking by hand 1 Check belt tension with the tension measur ing device 2 Increase the tension on a loose belt Press the belts in with the...

Page 133: ...il the locking pin can be fastened in the mounting hole 3 Insert locking pin in mounting hole The drive belt is free of tension 4 Pull the drive belt first off the smallest or the jockey wheel 5 Check...

Page 134: ...afety signs warning stickers on the battery 1 Fire sparks open flame and smoking are forbidden 2 Wear eye and face protection Danger of chemical burns 3 Keep children well away from batteries and elec...

Page 135: ...Check that connections are tight and tighten if necessary Check the battery electrolyte level The acid quantity is generally sufficient for the life of the battery Nevertheless the fluid level should...

Page 136: ...will overheat and can burst Battery electrolyte will be sprayed out in such an event Never short circuit a battery e g with a hand tool Wear gloves and eye protection CAUTION Excessive voltage produce...

Page 137: ...is fully vented the pressure gauge reads 0 bar All compressed air consumers are disconnected and the air outlet valves are open Fig 66 Checking cooling oil level 1 Oil separator tank 2 Oil filler por...

Page 138: ...d withdraw the plug from the oil filler port 3 Top up the cooling oil to the maximum level B with the help of a funnel 4 Check the oil level 5 Check the filler plug gasket for damage Damaged gasket re...

Page 139: ...compressed air consumers are disconnected and the air outlet valves are open The battery isolating switch is off CAUTION There is risk of burns from hot components and escaping oil Wear long sleeved...

Page 140: ...g 5 3 Lead the hose through the hole in the floor panel and into the receptacle securing it in place 4 Open the drain valve 4 slowly and drain the cooling oil 5 Close the drain valve and remove the dr...

Page 141: ...alve and replace the plug with sealing ring Draining the oil from the cooler 1 Place the oil receptacle below the oil cooler drain point 3 2 Remove the plug open the shut off valve and collect the oil...

Page 142: ...mbination valve Changing the oil filter 1 Open the left hand door 2 Prepare a receptacle 3 Loosen the filter by turning counter clockwise and catch any escaping oil 4 Carefully clean sealing surfaces...

Page 143: ...e the door 10 5 5 Oil separator tank dirt trap maintenance The control valve is mounted on the oil separator tank cover The control valve has two different dirt traps that must be cleaned at least onc...

Page 144: ...nector 5 Clean the housing strainer and sealing ring 6 with cleaning solvent or spirit 6 Check the nozzle strainer and sealing ring for wear When clearly worn replace components 7 Fit the nozzle and s...

Page 145: ...hine 8 Close the door 10 5 6 Changing the oil separator cartridge The oil separator element cannot be cleaned The life of the oil separator cartridge is influenced by Contamination in the air drawn in...

Page 146: ...and withdraw the cable 4 Remove the screws 8 securing the cover 7 to the tank 5 Remove the protective guard 15 from the relief valve 6 Carefully lift the cover and put to one side Take particular car...

Page 147: ...ds 0 bar 5 Open the outlet valves 6 Open the left hand door 7 Check the oil level after about 5 minutes Top up if necessary 8 Visually inspect for leaks 9 Close the door 10 5 7 Air filter maintenance...

Page 148: ...icator 5 Filter element 6 Retaining clip 7 Filter cap Fig 73 Cleaning the filter element 1 Compressed air gun with blast pipe bent to 90 at the end 2 Filter element Open both doors Checking contaminat...

Page 149: ...essure relief valves Have pressure relief valves checked by KAESER Service in accordance with the maintenance schedule 10 6 Cleaning the coolers and radiator The compressor oil cooler and engine coola...

Page 150: ...essor air filters before starting cleaning 3 Remove the sound damping louver in front of the cooler radiator 4 Clean the cooling fins with compressed air water or steam jet in the opposite direction t...

Page 151: ...f impacting water or steam jet from inside to outside 1 Open both doors 2 Seal off the air intakes of the engine and compressor air filters before starting cleaning 3 Clean the aftercooler with compre...

Page 152: ...Tyre pressure gauge Precondition Machine shut down and secured against restarting 1 Check that the wheel fixings are tight 2 Check the tyres and wheels for any defect When damaged or worn replace tyr...

Page 153: ...rking the towbar horizontally and vertically Clean the toothed coupling and smear with water repellent grease Further information See chapter 6 4 1 for towbar height adjustment Maintaining the parking...

Page 154: ...1 Lubricating points 2 Lubricating points Fig 78 Ball coupling USA version 1 Lubricating points 2 Lubricating points 1 Check the ball coupling for correct function and movement 2 Clean the ball coupl...

Page 155: ...ing resistance on both wheels Adjust the braking system if the resistance is not the same 4 Release the parking brake 10 8 3 2 Checking wheel brake lining wear Fig 79 Checking the brake lining thickne...

Page 156: ...on the brake rod 6 If the equaliser is perpendicular to the brake rod the brake clearance is the same on each wheel If the equaliser is oblique to the brake rod adjust the brake rod 7 Pull the parkin...

Page 157: ...pter 10 3 3 2 10 9 1 Option da db dc dd Cyclone separator maintenance Clean the cyclone separator dirt trap if the moisture content in the compressed air is too high Material Cleaning cloth Wrench Sma...

Page 158: ...ning solvent or spirit 5 Check the nozzle strainer and O ring for wear When clearly worn replace components 6 Place the strainer on the screw plug 7 Screw in the plug making sure the O ring seats prop...

Page 159: ...ult from loosening or open ing components under pressure Make sure there is no electrical power present on the machine Check Pressure gauge reads 0 bar De pressurise the combination filter Fig 82 Comb...

Page 160: ...positioning Do not touch the new filter elements with bare fingers as this will impair their function Using the combination filter without an element installed is not permitted Material Spare parts Fi...

Page 161: ...condensate drain shut off valves 2 Tighten the filter combination fittings 3 Activate the battery isolating switch 4 Close the door Dispose of old parts and contaminated materials according to environ...

Page 162: ...Upper element adsorption element 6 Upper housing 7 Oil indicator 8 Condensate drain with tap for manual drain ing Open the right hand access door 10 9 3 1 Draining condensate Material Receptacle Clea...

Page 163: ...with bare fingers as this will impair their function Material Spare parts Filter wrench Wrench Cleaning cloth Clean fabric gloves Precondition Machine is cooled down The battery isolating switch is of...

Page 164: ...and contaminated materials according to environmental regulations Further information Further information on changing elements can be found in the operating instructions for pressurised air filters f...

Page 165: ...ance and service work carried out in the list Date Maintenance task carried out Operating hours Signature Tab 84 Logged maintenance tasks 10 Maintenance 10 10 Document maintenance and service work No...

Page 166: ...and operating materials may damage the machine or impair its proper function In the event of damage personal injury may result Use only genuine KAESER spares and operating materials Have an authorize...

Page 167: ...curity of genuine KAESER spare parts Increased legal certainty as all regulations are kept to Why not sign a KAESER AIR SERVICE maintenance agreement The advantages Lower costs and higher compressed a...

Page 168: ...following openings with plastic foil and moisture resistant adhesive tape Engine air inlet Compressor air inlet Exhaust 3 Hang the following notice on the instrument panel informing of the decommissi...

Page 169: ...at all parts with a protective oil film Disconnect the battery the minus terminal first and then the plus ter minal and store in a frost free room Check the battery fluid level 10 7 Check the battery...

Page 170: ...an overturning vehicle Death or serious injury can result from being crushed or run over by a machine under tow Riding on the machine while it is under tow is strictly forbidden Make sure the danger a...

Page 171: ...h driving dynamics and damage to the machine could occur The maximum permissible axle load could be exceeded Do not tow the machine if it is covered by snow or ice Remove any snow or ice before towing...

Page 172: ...the side Fig 85 Ball coupling ALKO EU 1 Coupling handle 2 Ball coupling 3 Towing vehicle ball hitch 4 Locking indicator protruding CAUTION There is considerable danger of injury caused by trapped fing...

Page 173: ...th a wear indicator The wear indicator shows Wear on the ball hitch Wear on the coupling Fig 86 Ball coupling wear indicator 1 Ball coupling 2 Wear indicator Green zone OK Red zone wear tolerance exce...

Page 174: ...mpressor lower the open coupling onto the ball hitch of the towing vehicle so that it clicks into place Fig 87 Ball coupling ALKO USA 1 Coupling handle 2 Ball coupling 3 Towing vehicle ball hitch 4 Sa...

Page 175: ...2 Dead point zone b Parking brake with ratchet and spring load ing 3 Brake lever release button Height adjustable chassis 1 Check that the towbar is adjusted to the correct height See also chapter 6 4...

Page 176: ...issing chocks immediately 1 Wind the jockey wheel to its uppermost position 2 Check that the wheels are securely fitted and the tyres are in good condition 3 Check the tyre pressures 4 Attach the ligh...

Page 177: ...owing vehicle hitch and secure with the snap hook 12 2 2 Parking the compressor CAUTION Injury can occur if the towbar is unsupported and allowed to fall A falling towbar can cause injury especially b...

Page 178: ...parking brake force if the machine rolls backwards or when parked on a slope Fixed height chassis with parking brake When parking on a slope securely chock the machine before uncoupling 1 Disconnect t...

Page 179: ...now and ice Considerable snow or ice may build up on the machine under low temperature conditions This may adversely effect the machine s centre of gravity The permissible load on the crane or lifting...

Page 180: ...Pick up the machine only from the side with the forks through the lifting lugs Fig 94 Transporting using a forklift truck 1 Skids 2 Lifting lugs 1 Close and lock the access doors or canopy 2 Position...

Page 181: ...the chassis 1 Always observe valid accident and safety regulations when transporting 2 The loads must be secured against rolling tipping slipping and falling Contact KAESER Service with any questions...

Page 182: ...of 0 C Store the machine in a dry place free from frost if possible 12 4 Disposal When disposing of a machine drain out all liquids and remove old filters Precondition The machine is decommissioned 1...

Page 183: ...icle identity number 3 Combined label for coupling loading and built in options 4 Engine nameplate with serial number on the cylinder head cover or crankcase 13 2 Pipeline and instrument flow diagram...

Page 184: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 172 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 185: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 173...

Page 186: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 174 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 187: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 175...

Page 188: ...imensional drawings 13 3 1 Option sa Dimensional drawing chassis with height adjustable tow bar 13 Annex 13 3 Dimensional drawings 176 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_942...

Page 189: ...13 Annex 13 3 Dimensional drawings No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 177...

Page 190: ...13 3 2 Option sd Dimensional drawing chassis with fixed height tow bar 13 Annex 13 3 Dimensional drawings 178 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 191: ...13 Annex 13 3 Dimensional drawings No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 179...

Page 192: ...13 3 3 Option sh Dimensional drawing chassis without parking brake 13 Annex 13 3 Dimensional drawings 180 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 193: ...13 Annex 13 3 Dimensional drawings No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 181...

Page 194: ...13 3 4 Option sc Dimensional drawings of stationary machine skids 13 Annex 13 3 Dimensional drawings 182 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 195: ...13 Annex 13 3 Dimensional drawings No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 183...

Page 196: ...13 3 5 Option si Dimensional drawings of stationary machine base frame 13 Annex 13 3 Dimensional drawings 184 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 197: ...13 Annex 13 3 Dimensional drawings No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 185...

Page 198: ...13 4 Wiring diagrams 13 4 1 Electrical Diagram 13 Annex 13 4 Wiring diagrams 186 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 199: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 187...

Page 200: ...13 Annex 13 4 Wiring diagrams 188 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 201: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 189...

Page 202: ...13 Annex 13 4 Wiring diagrams 190 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 203: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 191...

Page 204: ...13 Annex 13 4 Wiring diagrams 192 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 205: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 193...

Page 206: ...13 Annex 13 4 Wiring diagrams 194 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 207: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 195...

Page 208: ...13 Annex 13 4 Wiring diagrams 196 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 209: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 197...

Page 210: ...13 Annex 13 4 Wiring diagrams 198 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 211: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 199...

Page 212: ...13 Annex 13 4 Wiring diagrams 200 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 213: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 201...

Page 214: ...13 Annex 13 4 Wiring diagrams 202 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 215: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 203...

Page 216: ...13 Annex 13 4 Wiring diagrams 204 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 217: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 205...

Page 218: ...13 Annex 13 4 Wiring diagrams 206 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 219: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 207...

Page 220: ...13 Annex 13 4 Wiring diagrams 208 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 221: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 209...

Page 222: ...13 4 2 Option tc Lighting and signalling system connection 13 Annex 13 4 Wiring diagrams 210 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 223: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 211...

Page 224: ...13 Annex 13 4 Wiring diagrams 212 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 225: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 213...

Page 226: ...13 Annex 13 4 Wiring diagrams 214 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 227: ...13 4 3 Option te Lighting and signalling system connection 13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 215...

Page 228: ...13 Annex 13 4 Wiring diagrams 216 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 229: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 217...

Page 230: ...13 4 4 Option od Battery charger electrical diagrams 13 Annex 13 4 Wiring diagrams 218 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 231: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 219...

Page 232: ...13 Annex 13 4 Wiring diagrams 220 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 233: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 221...

Page 234: ...13 Annex 13 4 Wiring diagrams 222 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 235: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 223...

Page 236: ...13 Annex 13 4 Wiring diagrams 224 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 237: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 225...

Page 238: ...13 Annex 13 4 Wiring diagrams 226 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 239: ...13 Annex 13 4 Wiring diagrams No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 227...

Page 240: ...13 5 Fuel circulation diagram 13 Annex 13 5 Fuel circulation diagram 228 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 241: ...13 Annex 13 5 Fuel circulation diagram No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 229...

Page 242: ...13 Annex 13 5 Fuel circulation diagram 230 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No 9_9425 01 E...

Page 243: ...lant temperature sensor defective 1120 Turbo air pressure too high low 1121 Turbo air temperature too high 1122 Turbo air temperature sensor defective 1123 Turbo air temperature sensor defective 1130...

Page 244: ...1 Short circuit in the oil separator tank pressure sensor 1412 Open circuit in the inlet valve pressure sensor 1413 Short circuit in the inlet valve pressure sensor 1414 Open circuit in the compressor...

Page 245: ...99 compressor unit maintenance Range 3100 3199 engine warnings Message code Meaning 3100 Engine oil pressure too low 3110 Coolant temperature high 3121 Turbo air temperature high 3130 Fuel level low 3...

Page 246: ...ting instructions for compressed air filter combination filter 13 Annex 13 7 Operating instructions for compressed air filter combination filter 234 Service Manual Screw Compressor M170 SIGMA CONTROL...

Page 247: ...FF D E FG Kaeser Kompressoren GmbH Postfach 2143 96410 Coburg Tel 09561 640 0 Fax 09561 640130 http www kaeser com STANDARD D Pack D PACK E PACK Basic OPTION OPTION OPTION g ltig ab 01 04 2007 A e l l...

Page 248: ...17 00010 E A 185 9 4810 0 FA 2480 9 4618 0 FA 2480 D 9 4618 00010 E A 185 9 4810 0 Filter Standard Filter D Pack Filter Element Cartrigde Filter E Pack Typ Type Nr No Typ Type Nr No Typ Type Nr No Typ...

Page 249: ...C 221 D 9 4649 00120 FC 221 E E C 221 9 4833 0 FC 185 9 4650 0 FC 185 D 9 4650 00120 FC 185 E E C 185 9 4834 0 FC 283 9 4651 0 FC 283 D 9 4651 00120 FC 283 E E C 283 9 4835 0 FC 354 9 4652 0 FC 354 D...

Page 250: ...2 00120 FE 354 E E E 185 9 4870 0 FE 526 9 4713 0 FE 526 D 9 4713 00120 FE 526 E E E 185 9 4870 0 FE 708 9 4714 0 FE 708 D 9 4714 00120 FE 708 E E E 185 9 4870 0 FE 885 9 4715 0 FE 885 D 9 4715 00120...

Page 251: ...5 9 4894 0 FG 2480 9 4758 0 E G 185 9 4894 0 Filter Standard Filter Element Cartrigde Filter E Pack Typ Type Nr No Typ Type Nr No Typ Type Nr No Typ Type FFG 6 9 4760 0 FFG 6 B 9 4760 00110 FFG 6 D 9...

Page 252: ...eine Gew hr ber nehmen Technische nderungen vorbehalten Contents 1 Introduction 2 Safety rules warnings 3 Technical data 4 Description of functions 5 Condensate discharger 6 Transportation checking of...

Page 253: ...g vor Gefahren Elektrisches Gefahrensymbol Ausf hrende T tigkeit Vom Bediener auszuf hrende Bedienschritte 1 3 Erkl rung der Symbole am Ger t 1 Introduction 1 1 General remarks The compressed air filt...

Page 254: ...genen Inhalt dieser Dokumen tation kennt Es besitzt als solches eine zur Inbetriebnahme und War tung derartiger Einrichtungen bef higendeAusbildung bzw Berechtigung 2 Safety rules warnings 2 1 Use of...

Page 255: ...uft d rfen nur nach Genehmigung des Herstellers der Filter systeme eingesetzt und betrieben werden 2 Safety rules warnings 2 3 Security warnings Warning The filter system contains components under hig...

Page 256: ...und 1 bar absol ut bei Betriebs berdruck 7 bar Air flow m h based on 20 C and 1 bar absolute at working pressure 7 bar Gr ere Betriebsdr cke auf Anfrage Contact factory for dryers with a higher worki...

Page 257: ...inzip der Tiefenfiltration sowie des Coalescings ausgefiltert Die Luft tritt durch den perforierten u e ren St tzmantel aus 4 Description of operation 4 3 Series FC 1 MICRON COALESCING FILTER Two in d...

Page 258: ...hwerkraft in den unteren Teil des Filters und tropfen dann in den Filterbeh lter ab 4 Description of operation 4 5 Series FE 0 01 MICRON COALESCING FILTER at 0 01 ppm w w max oil content DUO system se...

Page 259: ...Bei den Filtern FD FG entf llt der Kondensatableitungsanschlu 7 Mounting 7 1 Location of mounting The filter system should be installed in a dry and frost proof room indoors Ample free space should b...

Page 260: ...leitung unter Druck Schlie en Sie das Absperrorgan im Bypass falls vorhanden Das Filter system ist nun in BETRIEB 8 Start up operation 8 1 Preconditions for starting the dryer The filter system is rea...

Page 261: ...intervalle gewechselt werden Siehe Kapitel 9 Das Filter FG ben tigt keine Differenzdruckanzeige 8 Start up operation 8 3 Differential pressure indicator standard and D Pack OPTION The differential pr...

Page 262: ...ressure All pressure must be let off before servicing Close the shut off device in the compressed air inlet outlet Loosen condensate drain hose at 1 only on FB FC FE FF models Slowly turn the knurled...

Page 263: ...lemente siehe Kapitel 3 Technische Daten WARNUNG Das die Filter beinhaltet n unter erh htem Druck ste hende Systeme Vor Servicearbeiten sind sie drucklos zu machen 9 Servicing filter cartridge replace...

Page 264: ...lge schlie en Filter durch langsames ffnen der Absperrvorrichtungen wieder mit Druck beaufschlagen 9 Servicing filter cartridge replacement Close shut off device in compressed air inlet outlet Loosen...

Page 265: ...condensate drains service packages must be changed according to the table below For more details please see annexe ECO DRAIN l i e t s g n u t r a W e c n a n e t n i a m f o t r a P l l a v r e t n...

Page 266: ...Personen unsachgem ge ffnet oder repariert wurde und oder mechanische Besch digungen irgendwelcher Art aufweist 10 Guarantee conditions 10 1 General The guarantee covers the delivered device with rega...

Page 267: ...rating instructions for compressed air filter fresh air filter 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA...

Page 268: ...REMO O DOS CHEIROS IT FILTRI PER L ELIMINAZIONE DEGLI ODORI E DEI VAPORI D OLIO PL FILTRY DO USUWANIA OPAR W I ZAPACHU OLEJU SK FILTRE NA ODSTRA OVANIE OLEJOV CH V PAROV A Z PACHU CS OLEJOV A PROTIPAC...

Page 269: ...13 Annex 13 8 Operating instructions for compressed air filter fresh air filter No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL 257...

Page 270: ...as ac es ou procedimentos que se n o forem executados correctamente poder o danificar este produto Segnala azioni o procedure che se non eseguite correttamente comportano il rischio di danneggiare il...

Page 271: ...o Carv o granular Filtro a cartuccia ad adsorbimento granuli di carbone Adsorpcyjny wk ad filtruj cy z w gla ziarnistego Adsorp n filtra n kazeta Granulovan uhl k Adsorp n filtra n prvek granulovan u...

Page 272: ...dukten f r endast installeras och underh llas av utbildad och beh rig personal som f ljer denna bruksanvisning och eventuella till mpliga normer och lagf reskrifter noga i f rekommande fall Beh ll den...

Page 273: ...sfel mill valvs li jift u malajr u g andu jkun protett minn possibilit ta fluss b lura jew kundizzjonijiet o ra stressanti Naddaf il pajps kollha li jwasslu g at tag mir ta purifikazzjoni qabel tinsta...

Page 274: ...1 2 010 FI 030 FI 010 MI 030 MI 6 FILTER DH OIL XEVOLUTION 01 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter 262 Service Manual Screw Compressor M170 SIGMA CONTROL MO...

Page 275: ...Service Kits Reserve onderdelen servicekits Ersatzteile Service Kits Pi ces de rechange n cessaires d entretien Varaosat Huoltopakkaukset Reservdelar servicesatser Reservedeler service sett Reservede...

Page 276: ...erar inte filterelementets livsl ngd Modell AC010 I AC030 I er montert med bulkvolum oljeindikator B de filterelementer og indikator skal skiftes n r indikatoren er bl Merk Dette er en bulkvolum oljei...

Page 277: ...5 6 1 2 1 2 1 0 bar 0 psi 0 bar 0 psi 9 FILTER DH OIL XEVOLUTION 01 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter No 9_9425 01 E Service Manual Screw Compressor M170...

Page 278: ...1 2 0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 10 FILTER DH OIL XEVOLUTION 01 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter 266 Service Manual Screw Compressor M...

Page 279: ...AC030 13 14 2 1 15 1 2 11 FILTER DH OIL XEVOLUTION 01 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter No 9_9425 01 E Service Manual Screw Compressor M170 SIGMA CONTROL...

Page 280: ...nnten Richtlinien Unterschrift Datum 28 09 05 Nummer der Erkl rung 0001 280905 F rs kran om verensst mmelse SV domnick hunter Dukesway TVTE Gateshead Tyne Wear NE11 0PZ Storbritannien AC010 015 020 02...

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