K2 Systems S-DOME SYSTEM Assembly Instructions Manual Download Page 8 | Manualshive

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AT A GLANCE: OVERVIEW OF THE TOOLS

K2 Systems mounting systems are designed to ensure effortless assembly. The following recommended tools are
not included in the scope of supply:

Tape measure

Torque wrench

WS 6 mm
(WS= wrench size)

Chalk line

Cordless screwdriver

With mount for WS 5 mm and 6 mm

8 | 20

Tools Required

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Summary of Contents for S-DOME SYSTEM

Page 1: ...ASSEMBLY INSTRUCTIONS S DOME SYSTEM GB Mounting systems for solar technology ...

Page 2: ...2 3 4 5 8 9 TABLE OF CONTENTS THE COMPANY SAFETY REGULATIONS MATERIALS REQUIRED TOOLS REQUIRED ASSEMBLY TABLE OF CONTENTS 2 20 Table of contents ...

Page 3: ...ces the amount of material used simplifies assembly while saving time and money As an energetic experienced company and in keeping with the times we benefit from cooperation as partners in order to ensure the dynamic development of our company The experiences from the personal dialogue with our customers forms the basis for permanent optimisation of our range of pro ducts The team of K2 Systems lo...

Page 4: ...ation consult our website at https k2 systems com en technical information for up to date instructions We can send you the latest version on request The assembly instructions of the module manufacturer must be adhered to Equipotential bonding grounding earthing between individual parts is to be performed according to country specific standards as well as national laws and regulations At least one ...

Page 5: ...ot nut with clip 1001643 stainless steel and PA 1001163 2001906 1005841 K2 Dome S1000 Width 90 mm Material aluminium EN AW 6063 T66 2001695 2001696 K2 Building protection mat Dome Alu 470x180x18 mm Material PUR bound rubber granules with aluminium triplex foil laminated Alternatively K2 Building protection mat Dome 470x180x18 mm Material Unlaminated PUR bonded rubber granulate The respective use o...

Page 6: ... The set consists of 1 Module Middle Clamp Aluminium plate finished black anodized 1 bolt with serrated under head M8 WS 6 mm stainless steel A2 1 M K2 Slot nut with clip 1001643 stainless steel and PA 1 spring stainless steel Alternatively K2 Module Middle Clamp XS Set 1005842 K2 Dome SD Width 90 mm Material aluminium EN AW 6063 T66 K2 Building protection mat Dome SD Alu 160x180x18 mm Material PU...

Page 7: ...labs The set consists of 2 K2 Short Porter 2001934 aluminium EN AW 6063 T66 2 M K2 slot nut with clip 1001643 stainless steel PA 2 DIN 7991 hexagon socket countersunk head screw M8x20 stainless steel 2002300 K2 SpeedPorter Ballast support for slabs Material aluminium EN AW 5754 H111 1005843 K2 Windbreaker Dome S1000 For module length between 1601 and 1700 mm Length 1700 mm Material aluminium Alter...

Page 8: ...systems are designed to ensure effortless assembly The following recommended tools are not included in the scope of supply Tape measure Torque wrench WS 6 mm WS wrench size Chalk line Cordless screwdriver With mount for WS 5 mm and 6 mm 8 20 Tools Required ...

Page 9: ...the installer The protection layer is not part of a part of the mounting system but is strongly recommended The mounting rails and the protection mats layer shall be clean and dry before installing The roof covering shall be clean and level If necessary any unevenness has to be levelled out or removed The minimum distance to roof edges is 500 mm and 300 mm to all other obstructions i e skylights v...

Page 10: ...I 1 Fixed bearing side min 50 mm II 2 Floating bearing side min 100 mm II 3 Floating bearing side to adjacent components 140 mm SPACING WITHOUT DOME BLOCK CONNECTOR A Module block in module direction 13 5 m B Module block in rail direction 13 5 m C Gap width along the base rail min 339 mm III Gap width between module blocks in module row direction min 180 mm max module width II Distance to rail en...

Page 11: ...ia the pre cut WINGS The rail ends of the K2SpeedRails must not protrude the protection mats Materials required K2 SpeedRail building protection mat Dome 470x180x18 mm Two SpeedRails are connected at the rail joint using a rail connector This locks the SpeedRails in the longitudinal direction Insert 2 M K2 slot nuts in the rail and turn 90 clockwise to lock Fasten rail connectors with two Bolts wi...

Page 12: ...il adjust the middle position and fasten The central position is located when the washer obscures the two line marketings completely Tightening torque 10 Nm Using the right tightening torque ensures a small gap remains between the washer and connector surface Mount each rail joint in the longitudinal direction of a Dome Connector CW The connector may only be mounted in a roof tilt direction and no...

Page 13: ...the middle position and bolt The central position is located when the washer obscures the two line marketings completely Tightening torque 10 Nm Using the right tightening torque ensures a small gap remains between the washer and connector surface Mount each four module rows with a Dome Connector RW in the module row direction perpendicular to the Spee dRails At least 2 connectors must be installe...

Page 14: ... array edges do not protrude Finally the Dome SD is loosely fastened with a bolt with serrated under head Materials required Dome SD M K2 bolt with serrated under head M8x20 S8 locking washer building protection mat Dome SD 160x180x18 mm 5 of 9 Insert two M K2 slot nuts in the rail and turn 90 clockwise until they lock Thereafter position the Dome S1000 on the rail Position the protection mat so t...

Page 15: ...ithin a module block are connected Materials required K2 Porter M K2 bolts with serrated under head M8x20 BALLASTING THE SYSTEM Weighted down with ballast using bricks or slabs Please follow the guidelines listed on the ballast weight table on page 16 Ballasting without additional item s If only light ballasting up to 5 kg is required insert one brick directly into the hollow chamber of the Dome S...

Page 16: ... Short Porter 40x40x4 30x30x5 50x50x4 2 2 2 From approx 40 kg K2 Porter 40x40x4 30x30x5 50x50x4 2 2 2 Approx 40 kg to approx 80 kg SpeedPorter Set both sides of the dome 40x40x4 30x30x5 2 3 Where necessary an additional 2 bricks 20x10x8 in Dome S1000 Table for bricks and slabs Type Weight in kg Dimensions LxBxH in cm Paving bricks 2 2 3 5 4 5 5 4 7 2 10x10x10 20x10x8 20x10x10 20x20x6 20x20x8 Flags...

Page 17: ...en using the XS middle clamp Torque 14 Nm Materials required Module end mid clamp Set FASTEN MODULE POSITION MODULE AND FASTEN DOME SD The modules are laid horizontally in the centre of two Dome D1000s The specially affixed bars serve as the stop Thereafter the module is positioned on two Dome SDs The only loosely fastened Dome SD together with the protection mat SD 160x180x18 mm are pushed toward...

Page 18: ...bolt M8x16 with the aid of the elongated holes and washers in the screw channel When two windbreakers overlap position the plates in such a way that the screws can be screwed in the screw channel with the aid of the elongated holes For this a washer must be used It must be ensured that the last windbreakers in a row do not project over the Dome S1000 Torque 16 Nm Materials required Dome S1000 Wind...

Page 19: ...K2 Systems are quick and easy to install We hope these instructions have helped Please contact us if you have any questions or suggestions for improvements https k2 systems com en contact Our General Terms of Business apply Please refer to https k2 systems com en company terms of delivery Ready ...

Page 20: ...allation of S Dome GB12 1016 Subject to change Product illustrations are exemplary and my differ from the original Mounting systems for solar technology SERVICE HOTLINE 49 0 7159 42059 0 info k2 systems de ...

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