Jersey Jack Pinball The Hobbit, Operation Manual

Page: 327 / 347

Game Service & Troubleshooting E-3
3
2
1
4
Figure E2. Smaug Assembly.
Disassembling the Sculpture
Tools Required:
#1 Phillips screwdriver
#2 Phillips screwdriver
1/4" wrench or socket/ratchet
1)
Using the #2 Phillips screwdriver, remove the two sheet metal screws (one on either side) holding Smaug's
head/upper jaw sculpture in place (see figure E2). CAUTION: As you remove the head/upper jaw sculpture,
carefully unplug the connectors for the two GI LED Boards behind Smaug's eyes. Do not pull or kink the wiring for
Smaug's eyes as you remove the head. Set the head/upper jaw sculpture safely aside.
2)
With the same screwdriver, remove the two sheet metal screws (one on either side) holding the Smaug back
sculpture to the gold pile (base) sculpture. Set the Smaug back sculpture safely aside.
3)
Again, using the #2 Phillips screwdriver, remove the two brass machine screws (one on either side) holding the
gold pile sculpture to the steel top plate. Set the gold pile sculpture safely aside.
With the head/upper jaw, back and gold pile sculptures removed, you will have easy access to most of the Smaug
Assembly components. For detailed drawings and parts listings, see page C-46 of this manual. Only remove
Smaug's bottom jaw & lower teeth sculptures if necessary.
4)
If the bottom jaw & lower teeth sculptures must be removed, use the #1 Phillips screwdriver (from above) and
the 1/4" wrench or socket (from below) to completely remove the two lock nuts under the jaw. Carefully separate
the lower teeth and bottom jaw sculptures and remove them, making sure you do not bend the steel jaw bracket
at all during the process.
To reattach the Smaug sculpture pieces, perform the above steps, in reverse order.
Preparations:
Disconnect and remove the Smaug Assembly
from the playfield and place it on a flat surface, using the bottom
of the stepper motor as a base.