Jergens ZPS Installation Manual Download Page 24

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INSTALLATION MANUAL
ZPS-

K5.3,

K10.3, K20.3 CLAMPING

MODULE WITH SENSOR
MONITORING, MOUNTING FLANGE

[email protected]

877.426.2504

SUBJECT TO TECHNICAL CHANGES.

JERGENS INC. · PHONE: 216.486.5540 · FAX: 216.481.6193 /553720 / 553721/

Jergens Inc.

15700 S. Waterloo Rd.

Cleveland, OH

Telephone: 216.486.5540

Fax: 216.481.6193

Email: [email protected]

Web: www.jergensinc.com

PART NO. 553720 / 553721

Summary of Contents for ZPS

Page 1: ...563765 553720 553721 INSTALLATION MANUAL ZERO POINT SYSTEM ZPS Installation clamping module with sensor monitoring mounting flange K5 3 K10 3 K20 3 Pneumatic 1...

Page 2: ...t diagram of the Zero Point System ZPS 11 2 4 Operation of the Zero Point System ZPS 11 3 INSTALLATION 13 3 1 General 13 3 2 Installation of the mounting flange 14 3 3 Removal of the installation clam...

Page 3: ...stallation manual must be made available to the installation operating and maintenance personnel Please ensure that all additional documents delivered are integrated into this manual If your system is...

Page 4: ...represent a risk and which can cause injuries or harm to health if they are not properly performed Machining processes that may be performed only by qualified specialist personnel The possibility of...

Page 5: ...d and understood the installation manual 2 That the personnel observe the giveninstructions 0 2 Trained personnel MACHINE OPERATOR One or more persons who based on appropriate instructions from the ow...

Page 6: ...with the applicable accident protection regulations of the country where the system is installed and used All ordinary and extraordinary maintenance steps must be undertaken with the pressure supply...

Page 7: ...in the scope of its technical data The maximum loads and operating pressures specified by the manufacturer must not be exceeded All other types of use must be agreed with the manufacturer The ZPS is s...

Page 8: ...defects or damage must be claimed within 10 days of the receipt of the product 2 Description of the system Technical data sheet Unit K10 3 K20 3 Pull in and locking force in the system up to kN lbs 1...

Page 9: ...learance stud must not be taken into account for the lateral forces Note for compressed air with pneumatic design Prepared with service unit dry air water separator filter vapour oiler Use only oils o...

Page 10: ...INSTALLATION MANUAL ZPS K5 3 K10 3 K20 3 CLAMPING MODULE WITH SENSOR MONITORING MOUNTING FLANGE workholding jergensinc com 877 426 2504 Installation clamping module Mounted in mounting flange 1 Ball...

Page 11: ...utputs 2 V at 100 mA Idle current 10 mA Switching frequency 3000 Hz Protection class IP 67 Cable length 0 2 m Connection plug S8 Design Closer PNP Mounting flange for pneumatic version 2 3 Circuit dia...

Page 12: ...spring force The ZPS will remain closed as long as no pressure is applied to the Open connection Pressure line can be decoupled after the clamping process the ZPS remains positively interlocked and se...

Page 13: ...e clamped with the integrated pull studs must always rest against the contact surface of the Zero Point Systems in the clamped state a slanted position of the change plate must be prevented K5 3 K10 3...

Page 14: ...6 5540 FAX 216 481 6193 553720 553721 14 3 2 Installation of the mounting flange 1 Zero point system mounting flange 2 Base plate 3 2x cylinder pin for positioning 4 8x cylinder screw K5 3 M6 K10 3 M6...

Page 15: ...ins 3 so you can press down the clamping system Uniform and tilt free extraction of the clamping system Note on installation tool 5 Screw a long cylinder screw with a large washer that covers the cent...

Page 16: ...tion of the clamping module in the mountingflange Tilt free insertion Uniform insertion of 4 opposing cylinder screws 2 up to flat contact The threaded pins 3 must not be screwed in too far or the cov...

Page 17: ...216 481 6193 553720 553721 Remove installation tool 5 Screw threaded pin 4 into ZPS base and glue it in with soluble thread lock for stainless steel Caution Do not lift the base of the ZPS via the thr...

Page 18: ...s to be inserted into the provided hole of the pallet Please observe the arrangement of the various nipple shapes and the arrangement of the ZPS timingstud Tighten engagement screw with the torque wre...

Page 19: ...216 486 5540 FAX 216 481 6193 553720 553721 Bottom view of a change pallet with representation of the arrangement of the various pull studs drawing simplified Note The form of the timing stud must li...

Page 20: ...ed tensile forces can cause a material induced elastic deformation of the components 5 3 Safety precautions Safety catch An additional mechanical safety catch must be attached for vertically and horiz...

Page 21: ...tem The entire operating maintenance and cleaning personnel must also strictly observe the applicable accident prevention regulations in the country where the machine is installed The ZPS is constantl...

Page 22: ...he module surface Check for integrity and functioning of thesystem Check of the pressure hoses or tubing Check the oil level change oil if needed 6 5 Maintenance Annual maintenance but at least accord...

Page 23: ...ssure Check operating pressure at the pressure generator 8 DECOMMISSIONING AND DISPOSAL 8 1 Decommissioning If the equipment is no longer going to be used cut off the system from the pressure supply a...

Page 24: ...workholding jergensinc com 877 426 2504 SUBJECT TO TECHNICAL CHANGES JERGENS INC PHONE 216 486 5540 FAX 216 481 6193 553720 553721 24 Jergens Inc 15700 S Waterloo Rd Cleveland OH Telephone 216 486 554...

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