(6) Rinse the cooler with hot soapy water to
remove any remaining solvent.
(7) Rinse thoroughly with clean water and blow
dry with compressed air.
INSPECTION
Visually inspect the charge air cooler for cracks,
holes, or damage. Inspect the tubes, fins, and welds
for tears, breaks, or other damage. Replace the
charge air cooler if damage is found.
Pressure test the charge air cooler, using Charge
Air Cooler Tester Kit.
INSTALLATION - CHARGE AIR COOLER
(1) Position the power steering reservoir along
with charge air cooler. Install the bolts and tighten to
2 N·m (17 in. lbs.).
(2) Install cooling module (Refer to 7 - COOLING/
ENGINE/RADIATOR - INSTALLATION) (Refer to 7 -
COOLING/ENGINE/RADIATOR FAN - INSTALLA-
TION).
(3) Install the transmission auxiliary cooler (if
equipped) (Refer to 7 - COOLING/TRANSMISSION/
TRANS COOLER - INSTALLATION).
(4) Install the power steering cooler.
(5) Install the boost tubes to the charge air cooler.
With the clamps in position, tighten the clamps to 11
N·m (95 in. lbs.)
(6) Align and install upper cross member.
(7) Install the front grill (Refer to 23 - BODY/EX-
TERIOR/GRILLE - INSTALLATION).
(8) Connect the battery negative cable.
(9) Start engine and check for leaks.
WG
EXHAUST SYSTEM AND TURBOCHARGER - 2.7L DIESEL
11a - 5
CHARGE AIR COOLER AND PLUMBING (Continued)