•
Fully engage the parking brake.
•
If the vehicle is equipped with an automatic
transmission, place the gearshift selector lever in the
Park position. If the vehicle is equipped with a man-
ual transmission, place the gearshift selector lever in
the Neutral position and block the clutch pedal in the
fully depressed position.
•
Verify that all lamps and accessories are turned
off.
•
To prevent the engine from starting, remove the
Automatic ShutDown (ASD) relay. The ASD relay is
located in the Power Distribution Center (PDC), in
the engine compartment. See the fuse and relay lay-
out label affixed to the underside of the PDC cover
for ASD relay identification and location.
(1) Connect a suitable volt-ampere tester to the
battery terminals (Fig. 3). See the instructions pro-
vided by the manufacturer of the volt-ampere tester
being used.
(2) Rotate and hold the ignition switch in the Start
position. Note the cranking voltage and current
(amperage) draw readings shown on the volt-ampere
tester.
(a) If the voltage reads below 9.6 volts, refer to
Starter Motor in the index of this service manual
for the location of the proper starter motor diagno-
sis and testing procedures. If the starter motor
tests OK, refer to Engine Diagnosis in the index
of this service manual for the location of the proper
engine diagnosis and testing procedures. If the
starter motor is not OK, replace the faulty starter
motor.
(b) If the voltage reads above 9.6 volts and the
current (amperage) draw reads below specifica-
tions, refer to the Feed Circuit Test in this sec-
tion.
(c) If the voltage reads 12.5 volts or greater and
the starter motor does not turn, refer to the Con-
trol Circuit Test in this section.
(d) If the voltage reads 12.5 volts or greater and
the starter motor turns very slowly, refer to the
Feed Circuit Test in this section.
NOTE: A cold engine will increase the starter cur-
rent (amperage) draw reading, and reduce the bat-
tery voltage reading.
FEED CIRCUIT TEST
The starter feed circuit test (voltage drop method)
will determine if there is excessive resistance in the
high-amperage starter feed circuit. Refer to Starting
System in the index of this service manual for the
location of complete starting system wiring diagrams.
When performing the voltage drop test, it is impor-
tant to remember that the voltage drop is giving an
indication of the resistance between the two points at
which the voltmeter probes are attached. EXAM-
PLE: When testing the resistance of the battery pos-
itive cable, touch the voltmeter leads to the battery
positive cable terminal clamp and to the battery pos-
itive cable eyelet terminal at the starter solenoid
B(+) terminal stud. If you probe the battery positive
terminal post and the battery positive cable eyelet
terminal at the starter solenoid B(+) terminal stud,
you are reading the combined voltage drop in the
battery positive cable terminal clamp-to-terminal
post connection and the battery positive cable.
The following operation will require a voltmeter
accurate to 1/10 (0.10) volt. Before performing this
test, be certain that the following procedures are
accomplished:
•
The battery is fully-charged and load tested.
Refer to Battery Charging in the index of this ser-
vice manual for the location of the proper battery
charging procedures. Refer to Battery in the index of
this service manual for the location of the battery
diagnosis
and
testing
procedures,
including
the
proper battery load test procedures.
•
Fully engage the parking brake.
•
If the vehicle is equipped with an automatic
transmission, place the gearshift selector lever in the
Park position. If the vehicle is equipped with a man-
ual transmission, place the gearshift selector lever in
the Neutral position and block the clutch pedal in the
fully depressed position.
•
Verify that all lamps and accessories are turned
off.
Fig. 3 Volts-Amps Tester Connections - Typical
1 – POSITIVE CLAMP
2 – NEGATIVE CLAMP
3 – INDUCTION AMMETER CLAMP
8B - 6
STARTING SYSTEMS
XJ
DIAGNOSIS AND TESTING (Continued)
Summary of Contents for 200 Cherokee
Page 5: ...FASTENER IDENTIFICATION 4 INTRODUCTION XJ DESCRIPTION AND OPERATION Continued ...
Page 6: ...FASTENER STRENGTH XJ INTRODUCTION 5 DESCRIPTION AND OPERATION Continued ...
Page 8: ...METRIC CONVERSION CHART XJ INTRODUCTION 7 DESCRIPTION AND OPERATION Continued ...
Page 9: ...TORQUE SPECIFICATIONS 8 INTRODUCTION XJ DESCRIPTION AND OPERATION Continued ...
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Page 107: ...Fig 105 Gear Tooth Contact Patterns 3 60 TUBE 181 AND 186 FBI AXLE XJ ADJUSTMENTS Continued ...
Page 111: ...Installer D 144 Installer W 262 3 64 TUBE 181 AND 186 FBI AXLE XJ SPECIAL TOOLS Continued ...
Page 145: ...Fig 79 Gear Tooth Contact Patterns 3 98 194 RBI AXLE XJ ADJUSTMENTS Continued ...
Page 177: ...Fig 59 Gear Tooth Contact Patterns 3 130 8 1 4 REAR AXLE XJ ADJUSTMENTS Continued ...
Page 230: ...Fig 8 Clutch Components And Inspection XJ CLUTCH 6 5 DIAGNOSIS AND TESTING Continued ...
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Page 484: ...SPECIAL TOOLS HEADLAMP ALIGNMENT Headlamp Aiming Kit C 4466 A XJ LAMPS 8L 9 ...
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Page 1072: ...Fig 16 2 5L Engine XJ 8W 90 CONNECTOR LOCATIONS 8W 90 25 DESCRIPTION AND OPERATION Continued ...
Page 1073: ...Fig 17 4 0L Engine 8W 90 26 8W 90 CONNECTOR LOCATIONS XJ DESCRIPTION AND OPERATION Continued ...
Page 1074: ...Fig 18 4 0L Engine XJ 8W 90 CONNECTOR LOCATIONS 8W 90 27 DESCRIPTION AND OPERATION Continued ...
Page 1087: ...Fig 31 Liftgate 8W 90 40 8W 90 CONNECTOR LOCATIONS XJ DESCRIPTION AND OPERATION Continued ...
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Page 1331: ...Fig 6 Frame Dimensions 13 8 FRAME AND BUMPERS XJ SPECIFICATIONS Continued ...
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Page 1912: ...Fig 3 Hood Components XJ BODY 23 25 REMOVAL AND INSTALLATION Continued ...
Page 1955: ...WELD LOCATIONS UPPER COWL 23 68 BODY XJ SPECIFICATIONS Continued ...
Page 1956: ...UPPER COWL XJ BODY 23 69 SPECIFICATIONS Continued ...
Page 1957: ...COWL 23 70 BODY XJ SPECIFICATIONS Continued ...
Page 1958: ...A PILLAR XJ BODY 23 71 SPECIFICATIONS Continued ...
Page 1959: ...A PILLAR 23 72 BODY XJ SPECIFICATIONS Continued ...
Page 1960: ...A PILLAR XJ BODY 23 73 SPECIFICATIONS Continued ...
Page 1961: ...A PILLAR 23 74 BODY XJ SPECIFICATIONS Continued ...
Page 1962: ...B PILLAR XJ BODY 23 75 SPECIFICATIONS Continued ...
Page 1963: ...D PILLAR 23 76 BODY XJ SPECIFICATIONS Continued ...
Page 1964: ...FUEL FILLER OPENING XJ BODY 23 77 SPECIFICATIONS Continued ...
Page 1965: ...CARGO AREA FLOOR PAN 23 78 BODY XJ SPECIFICATIONS Continued ...
Page 1966: ...ROOF AND D PILLAR XJ BODY 23 79 SPECIFICATIONS Continued ...
Page 1967: ...LIFTGATE OPENING 23 80 BODY XJ SPECIFICATIONS Continued ...
Page 1968: ...ROOF XJ BODY 23 81 SPECIFICATIONS Continued ...
Page 1969: ...ROOF 23 82 BODY XJ SPECIFICATIONS Continued ...
Page 1970: ...FRAME RAIL XJ BODY 23 83 SPECIFICATIONS Continued ...
Page 1971: ...FRAME RAIL 23 84 BODY XJ SPECIFICATIONS Continued ...
Page 1972: ...FRAME RAIL XJ BODY 23 85 SPECIFICATIONS Continued ...
Page 1973: ...FRAME RAIL 23 86 BODY XJ SPECIFICATIONS Continued ...
Page 1974: ...REINFORCEMENT XJ BODY 23 87 SPECIFICATIONS Continued ...
Page 1975: ...FRONT INNER FENDER 23 88 BODY XJ SPECIFICATIONS Continued ...
Page 1976: ...FRONT INNER FENDER AND RADIATOR CLOSURE PANEL XJ BODY 23 89 SPECIFICATIONS Continued ...
Page 1977: ...REINFORCEMENT 23 90 BODY XJ SPECIFICATIONS Continued ...
Page 1978: ...FRONT FENDER XJ BODY 23 91 SPECIFICATIONS Continued ...
Page 1979: ...BODY SIDE 23 92 BODY XJ SPECIFICATIONS Continued ...
Page 1980: ...REAR WHEELHOUSE XJ BODY 23 93 SPECIFICATIONS Continued ...
Page 1981: ...REAR INNER WHEELHOUSE 23 94 BODY XJ SPECIFICATIONS Continued ...
Page 1982: ...BODY SIDE XJ BODY 23 95 SPECIFICATIONS Continued ...
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Page 1988: ...UNDERBODY XJ BODY 23 101 SPECIFICATIONS Continued ...
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Page 1999: ...BODY SEALING LOCATIONS APPLICATION METHODS 23 112 BODY XJ SPECIFICATIONS Continued ...
Page 2000: ...COWL AND DASH PANEL XJ BODY 23 113 SPECIFICATIONS Continued ...
Page 2001: ...DASH PANEL AND FLOOR PAN 23 114 BODY XJ SPECIFICATIONS Continued ...
Page 2002: ...FLOOR PAN XJ BODY 23 115 SPECIFICATIONS Continued ...
Page 2003: ...REAR INNER WHEELHOUSE 23 116 BODY XJ SPECIFICATIONS Continued ...
Page 2004: ...FRONT INNER WHEELHOUSE XJ BODY 23 117 SPECIFICATIONS Continued ...
Page 2005: ...BODY SIDE 23 118 BODY XJ SPECIFICATIONS Continued ...
Page 2006: ...BODY SIDE XJ BODY 23 119 SPECIFICATIONS Continued ...
Page 2007: ...BODY SIDE 23 120 BODY XJ SPECIFICATIONS Continued ...
Page 2008: ...ROOF PANEL XJ BODY 23 121 SPECIFICATIONS Continued ...
Page 2009: ...FUEL FILLER HOUSING 23 122 BODY XJ SPECIFICATIONS Continued ...
Page 2010: ...LIFTGATE OPENING XJ BODY 23 123 SPECIFICATIONS Continued ...
Page 2011: ...STRUCTURAL ADHESIVE LOCATIONS LEFT QUARTER PANEL 23 124 BODY XJ SPECIFICATIONS Continued ...
Page 2012: ...REAR WHEELHOUSE XJ BODY 23 125 SPECIFICATIONS Continued ...
Page 2013: ...ROOF BOWS 23 126 BODY XJ SPECIFICATIONS Continued ...
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