![Jeep 200 Cherokee Service Manual Download Page 623](http://html.mh-extra.com/html/jeep/200-cherokee/200-cherokee_service-manual_640983623.webp)
WARNING: TO PREVENT SERIOUS BURNS, AVOID
CONTACT WITH HOT PARTS SUCH AS THE RADIA-
TOR, EXHAUST MANIFOLD(S), TAIL PIPE, CATA-
LYTIC CONVERTER, AND MUFFLER.
WARNING: DO NOT ALLOW FLAME OR SPARKS
NEAR
THE
BATTERY.
GASES
ARE
ALWAYS
PRESENT IN AND AROUND THE BATTERY.
WARNING: ALWAYS REMOVE RINGS, WATCHES,
LOOSE HANGING JEWELRY, AND LOOSE CLOTH-
ING.
TAKE OUTS
The abbreviation T/O is used in the component
location section to indicate a point in which the wir-
ing harness branches out to a component.
ELECTROSTATIC DISCHARGE (ESD) SENSITIVE
DEVICES
All ESD sensitive components are solid state and a
symbol (Fig. 2) is used to indicate this. When han-
dling any component with this symbol comply with
the following procedures to reduce the possibility of
electrostatic charge build up on the body and inad-
vertent discharge into the component. If it is not
known whether the part is ESD sensitive, assume
that it is.
(1) Always touch a known good ground before han-
dling the part. This should be repeated while han-
dling the part and more frequently after sliding
across a seat, sitting down from a standing position,
or walking a distance.
(2) Avoid touching electrical terminals of the part,
unless instructed to do so by a written procedure.
(3) When using a voltmeter, be sure to connect the
ground lead first.
(4) Do not remove the part from its protective
packing until it is time to install the part.
(5) Before removing the part from its package,
ground the package to a known good ground on the
vehicle.
DIAGNOSIS AND TESTING
TROUBLESHOOTING TOOLS
When diagnosing a problem in an electrical circuit
there are several common tools necessary. These tools
are listed and explained below.
•
Jumper Wire - This is a test wire used to con-
nect two points of a circuit. It can be used to bypass
an open in a circuit.
WARNING: NEVER USE A JUMPER WIRE ACROSS
A
LOAD,
SUCH
AS
A
MOTOR,
CONNECTED
BETWEEN A BATTERY FEED AND GROUND.
•
Voltmeter - Used to check for voltage on a cir-
cuit. Always connect the black lead to a known good
ground and the red lead to the positive side of the
circuit.
CAUTION: Most of the electrical components used
in today’s vehicle are solid state. When checking
voltages in these circuits use a meter with a 10-me-
gohm or greater impedance rating.
•
Ohmmeter
-
Used
to
check
the
resistance
between two points of a circuit. Low or no resistance
in a circuit means good continuity.
CAUTION: - Most of the electrical components used
in today’s vehicle are Solid State. When checking
resistance in these circuits use a meter with a
10-megohm or greater impedance rating. In addi-
tion, make sure the power is disconnected from the
circuit. Circuits that are powered up by the vehicle
electrical system can cause damage to the equip-
ment and provide false readings.
•
Probing Tools - These tools are used for probing
terminals in connectors (Fig. 3). Select the proper
size tool from Special Tool Package 6807, and insert
it into the terminal being tested. Use the other end
of the tool to insert the meter probe.
Fig. 2 Electrostatic Discharge Symbol
Fig. 3 Probing Tool
1 – SPECIAL TOOL 6801
2 – PROBING END
8W - 01 - 8
8W - 01 GENERAL INFORMATION
XJ
DESCRIPTION AND OPERATION (Continued)
Summary of Contents for 200 Cherokee
Page 5: ...FASTENER IDENTIFICATION 4 INTRODUCTION XJ DESCRIPTION AND OPERATION Continued ...
Page 6: ...FASTENER STRENGTH XJ INTRODUCTION 5 DESCRIPTION AND OPERATION Continued ...
Page 8: ...METRIC CONVERSION CHART XJ INTRODUCTION 7 DESCRIPTION AND OPERATION Continued ...
Page 9: ...TORQUE SPECIFICATIONS 8 INTRODUCTION XJ DESCRIPTION AND OPERATION Continued ...
Page 47: ......
Page 107: ...Fig 105 Gear Tooth Contact Patterns 3 60 TUBE 181 AND 186 FBI AXLE XJ ADJUSTMENTS Continued ...
Page 111: ...Installer D 144 Installer W 262 3 64 TUBE 181 AND 186 FBI AXLE XJ SPECIAL TOOLS Continued ...
Page 145: ...Fig 79 Gear Tooth Contact Patterns 3 98 194 RBI AXLE XJ ADJUSTMENTS Continued ...
Page 177: ...Fig 59 Gear Tooth Contact Patterns 3 130 8 1 4 REAR AXLE XJ ADJUSTMENTS Continued ...
Page 230: ...Fig 8 Clutch Components And Inspection XJ CLUTCH 6 5 DIAGNOSIS AND TESTING Continued ...
Page 241: ......
Page 357: ......
Page 367: ......
Page 449: ......
Page 451: ......
Page 475: ......
Page 484: ...SPECIAL TOOLS HEADLAMP ALIGNMENT Headlamp Aiming Kit C 4466 A XJ LAMPS 8L 9 ...
Page 507: ......
Page 537: ......
Page 551: ......
Page 571: ......
Page 577: ......
Page 583: ......
Page 613: ......
Page 615: ......
Page 631: ......
Page 669: ......
Page 707: ......
Page 735: ......
Page 783: ......
Page 789: ......
Page 805: ......
Page 823: ......
Page 827: ......
Page 851: ......
Page 863: ......
Page 867: ......
Page 893: ......
Page 921: ......
Page 925: ......
Page 931: ......
Page 937: ......
Page 1047: ......
Page 1072: ...Fig 16 2 5L Engine XJ 8W 90 CONNECTOR LOCATIONS 8W 90 25 DESCRIPTION AND OPERATION Continued ...
Page 1073: ...Fig 17 4 0L Engine 8W 90 26 8W 90 CONNECTOR LOCATIONS XJ DESCRIPTION AND OPERATION Continued ...
Page 1074: ...Fig 18 4 0L Engine XJ 8W 90 CONNECTOR LOCATIONS 8W 90 27 DESCRIPTION AND OPERATION Continued ...
Page 1087: ...Fig 31 Liftgate 8W 90 40 8W 90 CONNECTOR LOCATIONS XJ DESCRIPTION AND OPERATION Continued ...
Page 1099: ......
Page 1129: ......
Page 1249: ......
Page 1331: ...Fig 6 Frame Dimensions 13 8 FRAME AND BUMPERS XJ SPECIFICATIONS Continued ...
Page 1333: ......
Page 1335: ......
Page 1869: ......
Page 1875: ......
Page 1887: ......
Page 1912: ...Fig 3 Hood Components XJ BODY 23 25 REMOVAL AND INSTALLATION Continued ...
Page 1955: ...WELD LOCATIONS UPPER COWL 23 68 BODY XJ SPECIFICATIONS Continued ...
Page 1956: ...UPPER COWL XJ BODY 23 69 SPECIFICATIONS Continued ...
Page 1957: ...COWL 23 70 BODY XJ SPECIFICATIONS Continued ...
Page 1958: ...A PILLAR XJ BODY 23 71 SPECIFICATIONS Continued ...
Page 1959: ...A PILLAR 23 72 BODY XJ SPECIFICATIONS Continued ...
Page 1960: ...A PILLAR XJ BODY 23 73 SPECIFICATIONS Continued ...
Page 1961: ...A PILLAR 23 74 BODY XJ SPECIFICATIONS Continued ...
Page 1962: ...B PILLAR XJ BODY 23 75 SPECIFICATIONS Continued ...
Page 1963: ...D PILLAR 23 76 BODY XJ SPECIFICATIONS Continued ...
Page 1964: ...FUEL FILLER OPENING XJ BODY 23 77 SPECIFICATIONS Continued ...
Page 1965: ...CARGO AREA FLOOR PAN 23 78 BODY XJ SPECIFICATIONS Continued ...
Page 1966: ...ROOF AND D PILLAR XJ BODY 23 79 SPECIFICATIONS Continued ...
Page 1967: ...LIFTGATE OPENING 23 80 BODY XJ SPECIFICATIONS Continued ...
Page 1968: ...ROOF XJ BODY 23 81 SPECIFICATIONS Continued ...
Page 1969: ...ROOF 23 82 BODY XJ SPECIFICATIONS Continued ...
Page 1970: ...FRAME RAIL XJ BODY 23 83 SPECIFICATIONS Continued ...
Page 1971: ...FRAME RAIL 23 84 BODY XJ SPECIFICATIONS Continued ...
Page 1972: ...FRAME RAIL XJ BODY 23 85 SPECIFICATIONS Continued ...
Page 1973: ...FRAME RAIL 23 86 BODY XJ SPECIFICATIONS Continued ...
Page 1974: ...REINFORCEMENT XJ BODY 23 87 SPECIFICATIONS Continued ...
Page 1975: ...FRONT INNER FENDER 23 88 BODY XJ SPECIFICATIONS Continued ...
Page 1976: ...FRONT INNER FENDER AND RADIATOR CLOSURE PANEL XJ BODY 23 89 SPECIFICATIONS Continued ...
Page 1977: ...REINFORCEMENT 23 90 BODY XJ SPECIFICATIONS Continued ...
Page 1978: ...FRONT FENDER XJ BODY 23 91 SPECIFICATIONS Continued ...
Page 1979: ...BODY SIDE 23 92 BODY XJ SPECIFICATIONS Continued ...
Page 1980: ...REAR WHEELHOUSE XJ BODY 23 93 SPECIFICATIONS Continued ...
Page 1981: ...REAR INNER WHEELHOUSE 23 94 BODY XJ SPECIFICATIONS Continued ...
Page 1982: ...BODY SIDE XJ BODY 23 95 SPECIFICATIONS Continued ...
Page 1983: ...BODY SIDE 23 96 BODY XJ SPECIFICATIONS Continued ...
Page 1984: ...BODY SIDE XJ BODY 23 97 SPECIFICATIONS Continued ...
Page 1985: ...BODY SIDE 23 98 BODY XJ SPECIFICATIONS Continued ...
Page 1986: ...BODY SIDE XJ BODY 23 99 SPECIFICATIONS Continued ...
Page 1987: ...BODY SIDE 23 100 BODY XJ SPECIFICATIONS Continued ...
Page 1988: ...UNDERBODY XJ BODY 23 101 SPECIFICATIONS Continued ...
Page 1989: ...UNDERBODY 23 102 BODY XJ SPECIFICATIONS Continued ...
Page 1990: ...UNDERBODY XJ BODY 23 103 SPECIFICATIONS Continued ...
Page 1991: ...UNDERBODY 23 104 BODY XJ SPECIFICATIONS Continued ...
Page 1992: ...UNDERBODY XJ BODY 23 105 SPECIFICATIONS Continued ...
Page 1993: ...UNDERBODY 23 106 BODY XJ SPECIFICATIONS Continued ...
Page 1994: ...UNDERBODY XJ BODY 23 107 SPECIFICATIONS Continued ...
Page 1995: ...UNDERBODY 23 108 BODY XJ SPECIFICATIONS Continued ...
Page 1996: ...UNDERBODY XJ BODY 23 109 SPECIFICATIONS Continued ...
Page 1997: ...UNDERBODY 23 110 BODY XJ SPECIFICATIONS Continued ...
Page 1998: ...UNDERBODY XJ BODY 23 111 SPECIFICATIONS Continued ...
Page 1999: ...BODY SEALING LOCATIONS APPLICATION METHODS 23 112 BODY XJ SPECIFICATIONS Continued ...
Page 2000: ...COWL AND DASH PANEL XJ BODY 23 113 SPECIFICATIONS Continued ...
Page 2001: ...DASH PANEL AND FLOOR PAN 23 114 BODY XJ SPECIFICATIONS Continued ...
Page 2002: ...FLOOR PAN XJ BODY 23 115 SPECIFICATIONS Continued ...
Page 2003: ...REAR INNER WHEELHOUSE 23 116 BODY XJ SPECIFICATIONS Continued ...
Page 2004: ...FRONT INNER WHEELHOUSE XJ BODY 23 117 SPECIFICATIONS Continued ...
Page 2005: ...BODY SIDE 23 118 BODY XJ SPECIFICATIONS Continued ...
Page 2006: ...BODY SIDE XJ BODY 23 119 SPECIFICATIONS Continued ...
Page 2007: ...BODY SIDE 23 120 BODY XJ SPECIFICATIONS Continued ...
Page 2008: ...ROOF PANEL XJ BODY 23 121 SPECIFICATIONS Continued ...
Page 2009: ...FUEL FILLER HOUSING 23 122 BODY XJ SPECIFICATIONS Continued ...
Page 2010: ...LIFTGATE OPENING XJ BODY 23 123 SPECIFICATIONS Continued ...
Page 2011: ...STRUCTURAL ADHESIVE LOCATIONS LEFT QUARTER PANEL 23 124 BODY XJ SPECIFICATIONS Continued ...
Page 2012: ...REAR WHEELHOUSE XJ BODY 23 125 SPECIFICATIONS Continued ...
Page 2013: ...ROOF BOWS 23 126 BODY XJ SPECIFICATIONS Continued ...
Page 2023: ......
Page 2071: ......