BODY COMPONENT SERVICE
TABLE OF CONTENTS
page
page
DIAGNOSIS AND TESTING
WATER LEAKS . . . . . . . . . . . . . . . . . . . . . . . . . . 22
WIND NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SERVICE PROCEDURES
BODY LUBRICATION . . . . . . . . . . . . . . . . . . . . . . 23
REMOVAL AND INSTALLATION
GRILLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
GRILLE OPENING PANEL (GOP) . . . . . . . . . . . . . 24
HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
HOOD HINGE . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
HOOD LATCH . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
HOOD LATCH STRIKER. . . . . . . . . . . . . . . . . . . . 26
HOOD RELEASE CABLE . . . . . . . . . . . . . . . . . . . 27
HOOD SAFETY LATCH . . . . . . . . . . . . . . . . . . . . 27
SAFETY LATCH STRIKER . . . . . . . . . . . . . . . . . . 27
HOOD SILENCER PAD . . . . . . . . . . . . . . . . . . . . 27
COWL WEATHERSTRIP. . . . . . . . . . . . . . . . . . . . 28
COWL GRILLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
BODY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . 29
EXTERIOR NAMEPLATES . . . . . . . . . . . . . . . . . . 30
SIDE VIEW MIRROR . . . . . . . . . . . . . . . . . . . . . . 31
FRONT FENDER FLARE . . . . . . . . . . . . . . . . . . . 31
FRONT WHEELHOUSE LINER. . . . . . . . . . . . . . . 32
RIGHT FRONT FENDER . . . . . . . . . . . . . . . . . . . 32
LEFT FRONT FENDER. . . . . . . . . . . . . . . . . . . . . 32
FRONT DOOR TRIM PANEL . . . . . . . . . . . . . . . . 33
FRONT DOOR WATERDAM . . . . . . . . . . . . . . . . . 34
FRONT DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
FRONT DOOR HINGE . . . . . . . . . . . . . . . . . . . . . 35
FRONT DOOR RESTRAINT . . . . . . . . . . . . . . . . . 35
FRONT DOOR OUTSIDE HANDLE . . . . . . . . . . . . 35
FRONT DOOR LOCK CYLINDER . . . . . . . . . . . . . 36
LOCK CYLINDERS. . . . . . . . . . . . . . . . . . . . . . . . 37
FRONT DOOR LATCH . . . . . . . . . . . . . . . . . . . . . 37
FRONT DOOR LATCH STRIKER . . . . . . . . . . . . . 37
FRONT DOOR INSIDE HANDLE ACTUATOR . . . . 37
FRONT DOOR INNER BELT WEATHERSTRIP . . . 37
FRONT DOOR OUTER BELT WEATHERSTRIP . . 38
FRONT DOOR GLASS RUN CHANNEL
WEATHERSTRIP. . . . . . . . . . . . . . . . . . . . . . . . 38
FRONT DOOR OPENING WEATHERSTRIP . . . . . 38
FRONT DOOR OPENING SECONDARY
WEATHERSTRIP. . . . . . . . . . . . . . . . . . . . . . . . 39
FRONT DOOR GLASS EXTERIOR MOLDING . . . 39
FRONT DOOR WINDOW REGULATOR . . . . . . . . 39
FRONT DOOR SPACER BLOCKS—TWO-
DOOR VEHICLES . . . . . . . . . . . . . . . . . . . . . . . 41
FRONT DOOR GLASS . . . . . . . . . . . . . . . . . . . . . 41
REAR DOOR TRIM PANEL. . . . . . . . . . . . . . . . . . 42
REAR DOOR WATERDAM . . . . . . . . . . . . . . . . . . 42
REAR DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
REAR DOOR RESTRAINT . . . . . . . . . . . . . . . . . . 43
REAR DOOR HINGE . . . . . . . . . . . . . . . . . . . . . . 43
REAR DOOR OUTSIDE HANDLE . . . . . . . . . . . . . 44
REAR DOOR LATCH . . . . . . . . . . . . . . . . . . . . . . 44
REAR DOOR LATCH STRIKER . . . . . . . . . . . . . . 45
REAR DOOR INSIDE HANDLE ACTUATOR . . . . . 45
REAR DOOR INNER BELT WEATHERSTRIP . . . . 45
REAR DOOR OUTER BELT WEATHERSTRIP . . . 45
REAR DOOR GLASS RUN CHANNEL
WEATHERSTRIP. . . . . . . . . . . . . . . . . . . . . . . . 46
REAR DOOR GLASS EXTERIOR MOLDING. . . . . 46
REAR DOOR WEATHERSTRIP . . . . . . . . . . . . . . 46
REAR DOOR WINDOW REGULATOR . . . . . . . . . 47
REAR DOOR WINDOW GLASS . . . . . . . . . . . . . . 47
BODY SIDE MOLDING . . . . . . . . . . . . . . . . . . . . . 48
REAR FENDER FLARE . . . . . . . . . . . . . . . . . . . . 49
QUARTER WINDOW APPLIQUE . . . . . . . . . . . . . 49
DRIP RAIL MOLDING . . . . . . . . . . . . . . . . . . . . . . 49
LUGGAGE RACK . . . . . . . . . . . . . . . . . . . . . . . . . 50
AIR EXHAUST GRILLE. . . . . . . . . . . . . . . . . . . . . 50
A-PILLAR TRIM . . . . . . . . . . . . . . . . . . . . . . . . . . 51
LOWER A-PILLAR COWL TRIM . . . . . . . . . . . . . . 51
FRONT INNER SCUFF PLATE . . . . . . . . . . . . . . . 52
DOOR SILL SCUFF PLATE . . . . . . . . . . . . . . . . . 52
ASSIST HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . 52
B-PILLAR TRIM . . . . . . . . . . . . . . . . . . . . . . . . . . 52
C-PILLAR TRIM . . . . . . . . . . . . . . . . . . . . . . . . . . 53
QUARTER PANEL TRIM EXTENSION . . . . . . . . . 54
QUARTER PANEL TRIM AND WHEELHOUSE
COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
LIFTGATE PILLAR TRIM . . . . . . . . . . . . . . . . . . . 55
LIFTGATE OPENING UPPER TRIM . . . . . . . . . . . 55
LIFTGATE SCUFF PLATE. . . . . . . . . . . . . . . . . . . 55
FRONT SHOULDER BELT/BUCKLE . . . . . . . . . . . 55
REAR SHOULDER/LAP BELT/BUCKLE . . . . . . . . 57
FULL FLOOR CONSOLE . . . . . . . . . . . . . . . . . . . 57
FRONT CARPET/MAT . . . . . . . . . . . . . . . . . . . . . 58
REAR CARPET/MAT . . . . . . . . . . . . . . . . . . . . . . 58
REARVIEW MIRROR . . . . . . . . . . . . . . . . . . . . . . 59
REARVIEW MIRROR SUPPORT BRACKET . . . . . 59
SUNVISORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
HEADLINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
LIFTGATE TRIM PANEL . . . . . . . . . . . . . . . . . . . . 61
LIFTGATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
LIFTGATE HINGE. . . . . . . . . . . . . . . . . . . . . . . . . 62
LIFTGATE SUPPORT ROD CYLINDER. . . . . . . . . 63
LIFTGATE SUPPORT ROD BALL STUD . . . . . . . . 63
XJ
BODY
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Summary of Contents for 200 Cherokee
Page 5: ...FASTENER IDENTIFICATION 4 INTRODUCTION XJ DESCRIPTION AND OPERATION Continued ...
Page 6: ...FASTENER STRENGTH XJ INTRODUCTION 5 DESCRIPTION AND OPERATION Continued ...
Page 8: ...METRIC CONVERSION CHART XJ INTRODUCTION 7 DESCRIPTION AND OPERATION Continued ...
Page 9: ...TORQUE SPECIFICATIONS 8 INTRODUCTION XJ DESCRIPTION AND OPERATION Continued ...
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Page 107: ...Fig 105 Gear Tooth Contact Patterns 3 60 TUBE 181 AND 186 FBI AXLE XJ ADJUSTMENTS Continued ...
Page 111: ...Installer D 144 Installer W 262 3 64 TUBE 181 AND 186 FBI AXLE XJ SPECIAL TOOLS Continued ...
Page 145: ...Fig 79 Gear Tooth Contact Patterns 3 98 194 RBI AXLE XJ ADJUSTMENTS Continued ...
Page 177: ...Fig 59 Gear Tooth Contact Patterns 3 130 8 1 4 REAR AXLE XJ ADJUSTMENTS Continued ...
Page 230: ...Fig 8 Clutch Components And Inspection XJ CLUTCH 6 5 DIAGNOSIS AND TESTING Continued ...
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Page 484: ...SPECIAL TOOLS HEADLAMP ALIGNMENT Headlamp Aiming Kit C 4466 A XJ LAMPS 8L 9 ...
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Page 1072: ...Fig 16 2 5L Engine XJ 8W 90 CONNECTOR LOCATIONS 8W 90 25 DESCRIPTION AND OPERATION Continued ...
Page 1073: ...Fig 17 4 0L Engine 8W 90 26 8W 90 CONNECTOR LOCATIONS XJ DESCRIPTION AND OPERATION Continued ...
Page 1074: ...Fig 18 4 0L Engine XJ 8W 90 CONNECTOR LOCATIONS 8W 90 27 DESCRIPTION AND OPERATION Continued ...
Page 1087: ...Fig 31 Liftgate 8W 90 40 8W 90 CONNECTOR LOCATIONS XJ DESCRIPTION AND OPERATION Continued ...
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Page 1331: ...Fig 6 Frame Dimensions 13 8 FRAME AND BUMPERS XJ SPECIFICATIONS Continued ...
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Page 1912: ...Fig 3 Hood Components XJ BODY 23 25 REMOVAL AND INSTALLATION Continued ...
Page 1955: ...WELD LOCATIONS UPPER COWL 23 68 BODY XJ SPECIFICATIONS Continued ...
Page 1956: ...UPPER COWL XJ BODY 23 69 SPECIFICATIONS Continued ...
Page 1957: ...COWL 23 70 BODY XJ SPECIFICATIONS Continued ...
Page 1958: ...A PILLAR XJ BODY 23 71 SPECIFICATIONS Continued ...
Page 1959: ...A PILLAR 23 72 BODY XJ SPECIFICATIONS Continued ...
Page 1960: ...A PILLAR XJ BODY 23 73 SPECIFICATIONS Continued ...
Page 1961: ...A PILLAR 23 74 BODY XJ SPECIFICATIONS Continued ...
Page 1962: ...B PILLAR XJ BODY 23 75 SPECIFICATIONS Continued ...
Page 1963: ...D PILLAR 23 76 BODY XJ SPECIFICATIONS Continued ...
Page 1964: ...FUEL FILLER OPENING XJ BODY 23 77 SPECIFICATIONS Continued ...
Page 1965: ...CARGO AREA FLOOR PAN 23 78 BODY XJ SPECIFICATIONS Continued ...
Page 1966: ...ROOF AND D PILLAR XJ BODY 23 79 SPECIFICATIONS Continued ...
Page 1967: ...LIFTGATE OPENING 23 80 BODY XJ SPECIFICATIONS Continued ...
Page 1968: ...ROOF XJ BODY 23 81 SPECIFICATIONS Continued ...
Page 1969: ...ROOF 23 82 BODY XJ SPECIFICATIONS Continued ...
Page 1970: ...FRAME RAIL XJ BODY 23 83 SPECIFICATIONS Continued ...
Page 1971: ...FRAME RAIL 23 84 BODY XJ SPECIFICATIONS Continued ...
Page 1972: ...FRAME RAIL XJ BODY 23 85 SPECIFICATIONS Continued ...
Page 1973: ...FRAME RAIL 23 86 BODY XJ SPECIFICATIONS Continued ...
Page 1974: ...REINFORCEMENT XJ BODY 23 87 SPECIFICATIONS Continued ...
Page 1975: ...FRONT INNER FENDER 23 88 BODY XJ SPECIFICATIONS Continued ...
Page 1976: ...FRONT INNER FENDER AND RADIATOR CLOSURE PANEL XJ BODY 23 89 SPECIFICATIONS Continued ...
Page 1977: ...REINFORCEMENT 23 90 BODY XJ SPECIFICATIONS Continued ...
Page 1978: ...FRONT FENDER XJ BODY 23 91 SPECIFICATIONS Continued ...
Page 1979: ...BODY SIDE 23 92 BODY XJ SPECIFICATIONS Continued ...
Page 1980: ...REAR WHEELHOUSE XJ BODY 23 93 SPECIFICATIONS Continued ...
Page 1981: ...REAR INNER WHEELHOUSE 23 94 BODY XJ SPECIFICATIONS Continued ...
Page 1982: ...BODY SIDE XJ BODY 23 95 SPECIFICATIONS Continued ...
Page 1983: ...BODY SIDE 23 96 BODY XJ SPECIFICATIONS Continued ...
Page 1984: ...BODY SIDE XJ BODY 23 97 SPECIFICATIONS Continued ...
Page 1985: ...BODY SIDE 23 98 BODY XJ SPECIFICATIONS Continued ...
Page 1986: ...BODY SIDE XJ BODY 23 99 SPECIFICATIONS Continued ...
Page 1987: ...BODY SIDE 23 100 BODY XJ SPECIFICATIONS Continued ...
Page 1988: ...UNDERBODY XJ BODY 23 101 SPECIFICATIONS Continued ...
Page 1989: ...UNDERBODY 23 102 BODY XJ SPECIFICATIONS Continued ...
Page 1990: ...UNDERBODY XJ BODY 23 103 SPECIFICATIONS Continued ...
Page 1991: ...UNDERBODY 23 104 BODY XJ SPECIFICATIONS Continued ...
Page 1992: ...UNDERBODY XJ BODY 23 105 SPECIFICATIONS Continued ...
Page 1993: ...UNDERBODY 23 106 BODY XJ SPECIFICATIONS Continued ...
Page 1994: ...UNDERBODY XJ BODY 23 107 SPECIFICATIONS Continued ...
Page 1995: ...UNDERBODY 23 108 BODY XJ SPECIFICATIONS Continued ...
Page 1996: ...UNDERBODY XJ BODY 23 109 SPECIFICATIONS Continued ...
Page 1997: ...UNDERBODY 23 110 BODY XJ SPECIFICATIONS Continued ...
Page 1998: ...UNDERBODY XJ BODY 23 111 SPECIFICATIONS Continued ...
Page 1999: ...BODY SEALING LOCATIONS APPLICATION METHODS 23 112 BODY XJ SPECIFICATIONS Continued ...
Page 2000: ...COWL AND DASH PANEL XJ BODY 23 113 SPECIFICATIONS Continued ...
Page 2001: ...DASH PANEL AND FLOOR PAN 23 114 BODY XJ SPECIFICATIONS Continued ...
Page 2002: ...FLOOR PAN XJ BODY 23 115 SPECIFICATIONS Continued ...
Page 2003: ...REAR INNER WHEELHOUSE 23 116 BODY XJ SPECIFICATIONS Continued ...
Page 2004: ...FRONT INNER WHEELHOUSE XJ BODY 23 117 SPECIFICATIONS Continued ...
Page 2005: ...BODY SIDE 23 118 BODY XJ SPECIFICATIONS Continued ...
Page 2006: ...BODY SIDE XJ BODY 23 119 SPECIFICATIONS Continued ...
Page 2007: ...BODY SIDE 23 120 BODY XJ SPECIFICATIONS Continued ...
Page 2008: ...ROOF PANEL XJ BODY 23 121 SPECIFICATIONS Continued ...
Page 2009: ...FUEL FILLER HOUSING 23 122 BODY XJ SPECIFICATIONS Continued ...
Page 2010: ...LIFTGATE OPENING XJ BODY 23 123 SPECIFICATIONS Continued ...
Page 2011: ...STRUCTURAL ADHESIVE LOCATIONS LEFT QUARTER PANEL 23 124 BODY XJ SPECIFICATIONS Continued ...
Page 2012: ...REAR WHEELHOUSE XJ BODY 23 125 SPECIFICATIONS Continued ...
Page 2013: ...ROOF BOWS 23 126 BODY XJ SPECIFICATIONS Continued ...
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