drain hose (from an approved gasoline draining sta-
tion) into hose opening. Drain tank until empty.
(16) If fuel pump module removal is necessary,
refer to Fuel Pump Module Removal/Installation in
this group for procedures.
INSTALLATION
(1) If fuel pump module is being installed, refer to
Fuel Pump Module Removal/Installation in this
group for procedures.
(2) Install fuel fill/vent hoses to tank fittings. To
prevent hose from kinking, rotate each hose until
index mark on hose is aligned to index tang on fuel
tank (Fig. 37).
(3) Install hose clamps to hoses. Position clamps
between index marks on each hose (Fig. 37).
(4) Position fuel tank to hydraulic jack.
(5) Raise tank into position while guiding fuel fill
and vent hoses into and through access hole in body.
(6) Continue raising tank until positioned to body.
(7) Attach two fuel tank mounting straps and
mounting nuts. Tighten nuts to 10 N·m (90 in. lbs.)
torque. Do not over tighten nuts.
(8) Install both fuel hoses to fuel fill tube. Tighten
both retaining clamps.
(9) Position fuel hose shield to body. Install and
tighten 4 mounting bolts.
(10) Connect fuel pump module pigtail harness
electrical connector near front of tank.
(11) Connect fuel pump module supply line near
front of tank. Refer to Quick-Connect Fittings for
procedures.
(12) Connect EVAP hose near front of tank.
(13) Install exhaust tailpipe heat shield.
(14) Install fuel tank skid plate (if equipped).
(15) Lower vehicle and connect battery cable to
battery.
FUEL TANK FILLER TUBE CAP
REMOVAL/INSTALLATION
If replacement of the 1/4 turn fuel tank filler tube
cap is necessary, it must be replaced with an identi-
cal cap to be sure of correct system operation.
CAUTION: Remove the fuel tank filler tube cap to
relieve
fuel
tank
pressure.
The
cap
must
be
removed prior to disconnecting any fuel system
component or before draining the fuel tank.
ACCELERATOR PEDAL
REMOVAL
The accelerator pedal is connected to the throttle
body linkage by the throttle cable. The cable is pro-
tected by a plastic sheathing and is connected to the
throttle body linkage by a ball socket. It is connected
to the upper part of the accelerator pedal arm by a
plastic retainer (clip) (Fig. 38). This retainer (clip)
snaps into the top of the accelerator pedal arm.
Retainer tabs (built into the cable sheathing) (Fig.
38) fasten the cable to the dash panel.
Dual throttle return springs (attached to the throt-
tle shaft) are used to close the throttle.
CAUTION: Never attempt to remove or alter these
springs.
CAUTION: Be careful not to damage or kink the
cable core wire (within the cable sheathing) while
servicing the accelerator pedal or throttle cable.
(1) From inside the vehicle, hold up accelerator
pedal. Remove plastic cable retainer (clip) and throt-
tle cable core wire from upper end of accelerator
pedal arm (Fig. 38). Plastic cable retainer (clip) snaps
into pedal arm.
(2) Remove accelerator pedal mounting bracket
nuts. Remove accelerator pedal assembly.
Fig. 37 Fuel Fill/Vent Hose Index Marks
1 – FUEL TANK
2 – CLAMP INDEX MARKS
3 – TANK INDEX TANGS
4 – HOSE INDEX MARKS
5 – FUEL FILL HOSE
6 – CLAMP INDEX MARKS
7 – CLAMPS
8 – FUEL VENT HOSE
XJ
FUEL SYSTEM
14 - 21
REMOVAL AND INSTALLATION (Continued)
Summary of Contents for 200 Cherokee
Page 5: ...FASTENER IDENTIFICATION 4 INTRODUCTION XJ DESCRIPTION AND OPERATION Continued ...
Page 6: ...FASTENER STRENGTH XJ INTRODUCTION 5 DESCRIPTION AND OPERATION Continued ...
Page 8: ...METRIC CONVERSION CHART XJ INTRODUCTION 7 DESCRIPTION AND OPERATION Continued ...
Page 9: ...TORQUE SPECIFICATIONS 8 INTRODUCTION XJ DESCRIPTION AND OPERATION Continued ...
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Page 107: ...Fig 105 Gear Tooth Contact Patterns 3 60 TUBE 181 AND 186 FBI AXLE XJ ADJUSTMENTS Continued ...
Page 111: ...Installer D 144 Installer W 262 3 64 TUBE 181 AND 186 FBI AXLE XJ SPECIAL TOOLS Continued ...
Page 145: ...Fig 79 Gear Tooth Contact Patterns 3 98 194 RBI AXLE XJ ADJUSTMENTS Continued ...
Page 177: ...Fig 59 Gear Tooth Contact Patterns 3 130 8 1 4 REAR AXLE XJ ADJUSTMENTS Continued ...
Page 230: ...Fig 8 Clutch Components And Inspection XJ CLUTCH 6 5 DIAGNOSIS AND TESTING Continued ...
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Page 484: ...SPECIAL TOOLS HEADLAMP ALIGNMENT Headlamp Aiming Kit C 4466 A XJ LAMPS 8L 9 ...
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Page 1072: ...Fig 16 2 5L Engine XJ 8W 90 CONNECTOR LOCATIONS 8W 90 25 DESCRIPTION AND OPERATION Continued ...
Page 1073: ...Fig 17 4 0L Engine 8W 90 26 8W 90 CONNECTOR LOCATIONS XJ DESCRIPTION AND OPERATION Continued ...
Page 1074: ...Fig 18 4 0L Engine XJ 8W 90 CONNECTOR LOCATIONS 8W 90 27 DESCRIPTION AND OPERATION Continued ...
Page 1087: ...Fig 31 Liftgate 8W 90 40 8W 90 CONNECTOR LOCATIONS XJ DESCRIPTION AND OPERATION Continued ...
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Page 1331: ...Fig 6 Frame Dimensions 13 8 FRAME AND BUMPERS XJ SPECIFICATIONS Continued ...
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Page 1912: ...Fig 3 Hood Components XJ BODY 23 25 REMOVAL AND INSTALLATION Continued ...
Page 1955: ...WELD LOCATIONS UPPER COWL 23 68 BODY XJ SPECIFICATIONS Continued ...
Page 1956: ...UPPER COWL XJ BODY 23 69 SPECIFICATIONS Continued ...
Page 1957: ...COWL 23 70 BODY XJ SPECIFICATIONS Continued ...
Page 1958: ...A PILLAR XJ BODY 23 71 SPECIFICATIONS Continued ...
Page 1959: ...A PILLAR 23 72 BODY XJ SPECIFICATIONS Continued ...
Page 1960: ...A PILLAR XJ BODY 23 73 SPECIFICATIONS Continued ...
Page 1961: ...A PILLAR 23 74 BODY XJ SPECIFICATIONS Continued ...
Page 1962: ...B PILLAR XJ BODY 23 75 SPECIFICATIONS Continued ...
Page 1963: ...D PILLAR 23 76 BODY XJ SPECIFICATIONS Continued ...
Page 1964: ...FUEL FILLER OPENING XJ BODY 23 77 SPECIFICATIONS Continued ...
Page 1965: ...CARGO AREA FLOOR PAN 23 78 BODY XJ SPECIFICATIONS Continued ...
Page 1966: ...ROOF AND D PILLAR XJ BODY 23 79 SPECIFICATIONS Continued ...
Page 1967: ...LIFTGATE OPENING 23 80 BODY XJ SPECIFICATIONS Continued ...
Page 1968: ...ROOF XJ BODY 23 81 SPECIFICATIONS Continued ...
Page 1969: ...ROOF 23 82 BODY XJ SPECIFICATIONS Continued ...
Page 1970: ...FRAME RAIL XJ BODY 23 83 SPECIFICATIONS Continued ...
Page 1971: ...FRAME RAIL 23 84 BODY XJ SPECIFICATIONS Continued ...
Page 1972: ...FRAME RAIL XJ BODY 23 85 SPECIFICATIONS Continued ...
Page 1973: ...FRAME RAIL 23 86 BODY XJ SPECIFICATIONS Continued ...
Page 1974: ...REINFORCEMENT XJ BODY 23 87 SPECIFICATIONS Continued ...
Page 1975: ...FRONT INNER FENDER 23 88 BODY XJ SPECIFICATIONS Continued ...
Page 1976: ...FRONT INNER FENDER AND RADIATOR CLOSURE PANEL XJ BODY 23 89 SPECIFICATIONS Continued ...
Page 1977: ...REINFORCEMENT 23 90 BODY XJ SPECIFICATIONS Continued ...
Page 1978: ...FRONT FENDER XJ BODY 23 91 SPECIFICATIONS Continued ...
Page 1979: ...BODY SIDE 23 92 BODY XJ SPECIFICATIONS Continued ...
Page 1980: ...REAR WHEELHOUSE XJ BODY 23 93 SPECIFICATIONS Continued ...
Page 1981: ...REAR INNER WHEELHOUSE 23 94 BODY XJ SPECIFICATIONS Continued ...
Page 1982: ...BODY SIDE XJ BODY 23 95 SPECIFICATIONS Continued ...
Page 1983: ...BODY SIDE 23 96 BODY XJ SPECIFICATIONS Continued ...
Page 1984: ...BODY SIDE XJ BODY 23 97 SPECIFICATIONS Continued ...
Page 1985: ...BODY SIDE 23 98 BODY XJ SPECIFICATIONS Continued ...
Page 1986: ...BODY SIDE XJ BODY 23 99 SPECIFICATIONS Continued ...
Page 1987: ...BODY SIDE 23 100 BODY XJ SPECIFICATIONS Continued ...
Page 1988: ...UNDERBODY XJ BODY 23 101 SPECIFICATIONS Continued ...
Page 1989: ...UNDERBODY 23 102 BODY XJ SPECIFICATIONS Continued ...
Page 1990: ...UNDERBODY XJ BODY 23 103 SPECIFICATIONS Continued ...
Page 1991: ...UNDERBODY 23 104 BODY XJ SPECIFICATIONS Continued ...
Page 1992: ...UNDERBODY XJ BODY 23 105 SPECIFICATIONS Continued ...
Page 1993: ...UNDERBODY 23 106 BODY XJ SPECIFICATIONS Continued ...
Page 1994: ...UNDERBODY XJ BODY 23 107 SPECIFICATIONS Continued ...
Page 1995: ...UNDERBODY 23 108 BODY XJ SPECIFICATIONS Continued ...
Page 1996: ...UNDERBODY XJ BODY 23 109 SPECIFICATIONS Continued ...
Page 1997: ...UNDERBODY 23 110 BODY XJ SPECIFICATIONS Continued ...
Page 1998: ...UNDERBODY XJ BODY 23 111 SPECIFICATIONS Continued ...
Page 1999: ...BODY SEALING LOCATIONS APPLICATION METHODS 23 112 BODY XJ SPECIFICATIONS Continued ...
Page 2000: ...COWL AND DASH PANEL XJ BODY 23 113 SPECIFICATIONS Continued ...
Page 2001: ...DASH PANEL AND FLOOR PAN 23 114 BODY XJ SPECIFICATIONS Continued ...
Page 2002: ...FLOOR PAN XJ BODY 23 115 SPECIFICATIONS Continued ...
Page 2003: ...REAR INNER WHEELHOUSE 23 116 BODY XJ SPECIFICATIONS Continued ...
Page 2004: ...FRONT INNER WHEELHOUSE XJ BODY 23 117 SPECIFICATIONS Continued ...
Page 2005: ...BODY SIDE 23 118 BODY XJ SPECIFICATIONS Continued ...
Page 2006: ...BODY SIDE XJ BODY 23 119 SPECIFICATIONS Continued ...
Page 2007: ...BODY SIDE 23 120 BODY XJ SPECIFICATIONS Continued ...
Page 2008: ...ROOF PANEL XJ BODY 23 121 SPECIFICATIONS Continued ...
Page 2009: ...FUEL FILLER HOUSING 23 122 BODY XJ SPECIFICATIONS Continued ...
Page 2010: ...LIFTGATE OPENING XJ BODY 23 123 SPECIFICATIONS Continued ...
Page 2011: ...STRUCTURAL ADHESIVE LOCATIONS LEFT QUARTER PANEL 23 124 BODY XJ SPECIFICATIONS Continued ...
Page 2012: ...REAR WHEELHOUSE XJ BODY 23 125 SPECIFICATIONS Continued ...
Page 2013: ...ROOF BOWS 23 126 BODY XJ SPECIFICATIONS Continued ...
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