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Jabiru Aircraft
Pty Ltd
Instruction & Maintenance Manual
Jabiru 2200 Aircraft Engine
Hydraulic Valve Lifter Models
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REVISION
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9
Dated : June 2010
Issued By: DPS
Page: 41 of 116
L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx
No.
Operation
Tools Required
33 Tap Crankcase slightly and open Crankcase by
removing half Crankcase
Plastic Mallet
34 Remove both Crankcase Halves of Crankshaft
and remove Cam Shaft
-
35
Remove hydraulic valve lifter adaptors (on
outside of case) & remove lifters (8)
Note - Hydraulic Valve Lifters are to be
replaced at 1000 hrs TIS.
-
36
Remove Thrust Washers (front and rear)
- 2 without tang on right half case
- 2 with tang on left half case
Note
- visually check for marks or scratches
- keep matched to their seats
-
37
Remove Main Bearing Inserts (12)
Note
- visually check for marks or scratches
- keep matched to seats
-
38
Remove Crankcase dowels. Remove O'Rings
and Discard.
Note
-
do not attempt to remove studs as they are
loctited in with 620 loctite
-
39 Remove Oil Gallery Plugs and Oil Pressure
Sender. Remove Oil Relief Valve.
-
Cylinder Head Disassembly
40 Remove Valve Springs and Valves
Valve Spring Compressor
41 Remove Push Rod Circlips and O'Rings
Internal Circlip Pliers
Gearbox Cover Disassembly
42 Remove Distributor Shafts
-
43 Remove Oil Seals
-
Crankshaft & Camshaft Disassembly
44
Remove Bolts from Conrod
N
ote
¼ allen key
3/8 Ratchet