Jabiru Aircraft
Pty Ltd
Instruction & Maintenance Manual
Jabiru 2200 Aircraft Engine
Hydraulic Valve Lifter Models
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REVISION
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Dated : June 2010
Issued By: DPS
Page: 5 of 116
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1.1
Table of Figures
Figure 1. Drawing 9404041/1 Engine Dimensions ............................................................ 15
Figure 2. Cylinder Denomination & Firing Order ................................................................ 16
Figure 3. Distributor Cylinder Map ..................................................................................... 16
Figure 4. Power Curve ....................................................................................................... 17
Figure 5. Power Curve, 2200C, 2200B Engines ................................................................ 17
Figure 6. High-Tension Lead Connections ........................................................................ 30
Figure 7. Cam Identification Markings ............................................................................... 33
Figure 8. Drawing 9429063
– Crank & Rod Assembly ...................................................... 44
Figure 9. Drawing 9433064
– Cam Lift Measurement ....................................................... 44
Figure 10. Drawing 9448064
– Cam Gear Assy ................................................................ 45
Figure 11. Drawing 9435064
– Oil Pressure Relief Valve Assy ......................................... 46
Figure 12. Drawing 9441064
– Crankcase Bearings ......................................................... 46
Figure 13. Drawing 9442064
– Crankcase Spacer ............................................................ 47
Figure 14. Drawing 944064
– Valve Guide Replacement .................................................. 49
Figure 15. Valve Seats ...................................................................................................... 49
Figure 16. Drawing 9444064
– Valve Details ..................................................................... 50
Figure 17. Drawing 9443064
– Valve Spring Measurement .............................................. 51
Figure 18. Drawing 9447064
– Valve Assy ........................................................................ 51
Figure 19. Drawing 9449064
– Rocker Bush Removal ...................................................... 52
Figure 20. Drawing 9A011A0D
– Rocker Shaft Install ....................................................... 52
Figure 21. Drawing 9436064
– Barrel Hone ...................................................................... 53
Figure 22. Drawing 9434064
– Piston Diameter ................................................................ 54
Figure 23. Drawing 9440064
– Oil Pump Clearances ....................................................... 55
Figure 24. Drawing 9428064
– Oil Pump End Clearance .................................................. 55
Figure 25. Drawing 9437064
– Magnet Pull Test Flywheel ................................................ 56
Figure 26. Drawing 9438064
– Magnet Pull Test Alternator .............................................. 56
Figure 27. Drawing 9439064
– Ignition Primary Resistance .............................................. 57
Figure 28.
– Ignition Secondary Resistance ...................................................................... 57
Figure 29
– Alternator Circuit Diagram .............................................................................. 58
Figure 30.
– Alternator Core Assy...................................................................................... 59
Figure 31. Regulator Wiring ............................................................................................... 59
Figure 32
– Carburetor Details .......................................................................................... 65
Figure 33. Drawing 9427063
– Degree Wheel .................................................................. 66
Figure 34. Drawing 9429063
– Crank & Rod Assy ............................................................ 67
Figure 35. Drawing 9432064
– Timing Gear Alignment ..................................................... 69
Figure 36. Drawing 9430064
– Rear Plate Through Bolts ................................................. 71
Figure 37. Drawing 9431064
– Gearbox & Distributor Rotors ............................................ 72
Figure 38 Dial Indicator Position for Crankshaft & Prop Flange Run Out .......................... 76
Figure 39
– Head Bolt Locations ....................................................................................... 79
Figure 40. Drawing 9486091
– Run-In Schedule ............................................................... 95
Figure 41. Oil System Schematic ...................................................................................... 98