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Jabiru Aircraft
Pty Ltd
Instruction & Maintenance Manual
Jabiru 2200 Aircraft Engine
Hydraulic Valve Lifter Models
This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.
REVISION
0
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9
Dated : June 2010
Issued By: DPS
Page: 2 of 116
L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx
1
Table of Contents
1
TABLE OF CONTENTS ........................................................................................................... 2
1.1
T
ABLE OF
F
IGURES
................................................................................................................................. 5
1.2
L
IST OF
E
FFECTIVE
P
AGES
..................................................................................................................... 6
2
DESCRIPTION ......................................................................................................................... 7
2.1
M
ODEL
................................................................................................................................................... 7
2.2
G
ENERAL
I
NFORMATION
.......................................................................................................................... 7
2.3
G
ENERAL
D
ESCRIPTION
.......................................................................................................................... 8
2.4
D
ETAILS
............................................................................................................................................... 10
2.5
M
ANUFACTURER
................................................................................................................................... 10
2.6
M
ANUALS
............................................................................................................................................. 10
3
SPECIFICATIONS ................................................................................................................. 11
3.1
E
NGINE
M
ODELS
.................................................................................................................................. 11
3.1.1
2200J ........................................................................................................................................................ 11
3.1.2
2200B ........................................................................................................................................................ 11
3.1.3
2200C ........................................................................................................................................................ 11
3.1.4
2200A ........................................................................................................................................................ 11
3.2
G
ENERAL
S
PECIFICATIONS
&
E
QUIPMENT
.............................................................................................. 11
3.3
P
ERFORMANCE
.................................................................................................................................... 12
3.3.1
Engine Ratings ......................................................................................................................................... 12
3.4
F
UEL
.................................................................................................................................................... 13
3.5
L
UBRICANT
........................................................................................................................................... 13
3.5.1
Run in Period ............................................................................................................................................ 13
3.5.2
Normal Operations .................................................................................................................................... 13
3.6
C
OOLING
S
YSTEM
................................................................................................................................ 13
3.7
O
PERATING
S
PEEDS AND
L
IMITS
........................................................................................................... 14
3.7.1
Ground Operating Limits ........................................................................................................................... 14
3.7.2
In-Flight Operating Limits .......................................................................................................................... 14
3.8
P
ROPELLER
S
ELECTION
&
S
PECIFICATIONS
........................................................................................... 14
3.9
D
IMENSIONS
......................................................................................................................................... 15
3.10
D
ENOMINATION
O
F
C
YLINDERS
......................................................................................................... 16
3.11
D
ISTRIBUTOR
C
YLINDER
M
AP
............................................................................................................ 16
3.12
P
OWER
C
URVE
................................................................................................................................. 17
4
OPERATING INSTRUCTIONS ............................................................................................... 18
4.1
P
RE
-S
TART
C
HECKS
............................................................................................................................ 18
4.2
S
TARTING
P
ROCEDURE
........................................................................................................................ 18
4.2.1
Cold Engine ............................................................................................................................................... 18
4.2.2
Warm Engine ............................................................................................................................................ 18
4.3
W
ARMING
U
P
P
ERIOD
,
G
ROUND
T
EST
.................................................................................................. 18
4.4
T
AKE
-O
FF
............................................................................................................................................ 19
4.5
E
NGINE
S
TOP
....................................................................................................................................... 19
4.6
E
NGINE
S
TOP AND
S
TART
D
URING
F
LIGHT
............................................................................................ 19
5
CHECKS ON ENGINE & INSTALLATION ............................................................................. 20
5.1
D
AILY
C
HECKS
..................................................................................................................................... 20
5.2
P
ERIODIC
C
HECKS
............................................................................................................................... 21
5.3
C
HECK AFTER INITIAL
10
H
OURS
........................................................................................................... 21
5.4
C
HECK
A
FTER
I
NITIAL
25
H
OURS
.......................................................................................................... 22
5.5
50
H
OURS
C
HECK
................................................................................................................................ 22
5.6
100
H
OURS
C
HECK
.............................................................................................................................. 23
5.7
TBO
.................................................................................................................................................... 23
5.8
E
NGINE
P
RESERVATION
........................................................................................................................ 23
5.8.1
Flyable Storage ......................................................................................................................................... 23
5.8.2
Returning Engine to Service From Flyable Storage .................................................................................. 24
5.8.3
Temporary Storage ................................................................................................................................... 24
5.8.4
Inspection During Storage ......................................................................................................................... 25
5.8.5
Indefinite Storage ...................................................................................................................................... 25
5.8.6
Returning Engine to Service After Temporary Storage ............................................................................. 25