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Jabiru Aircraft
Pty Ltd
Instruction & Maintenance Manual
Jabiru 2200 Aircraft Engine
Hydraulic Valve Lifter Models
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REVISION
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Dated : June 2010
Issued By: DPS
Page: 78 of 116
L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx
gun onto the starter housing in the area where the bolts enter the housing. If the Loctite
is not heated to soften it, there is a possibility that the bolts will shear off and a new
starter housing will be required.
Clean and wash all parts in solvent except the motor. Clean the motor by wiping with a
clean rag to remove dust and metal particles. Clean the commutator with a soft brush
and a fast drying solvent.
Check commutator for wear, if you are not experienced in this field then seek a suitable
qualified person to check the commutator for serviceability.
Check brushes for wear, if you are not experienced in this field then seek a suitable
qualified person to check the brushes for serviceability, replace if they are less than 10
mm long.
Check bendix gear for chipped or missing teeth, and that the clutch slides freely on the
shaft, replace if necessary.
Check the ball bearings on the motor rotor for serviceability, replace if necessary.
Check the bushes at each end of the clutch and bendix gear for wear and replace as
required, lubricate the bushes with grease.
7.8.2
Reassembly
Assemble motor and starter housing, and include the earth wire, (refer to JSL 005-1
service bulletin for details if the earth wire connection was not connected to the long
through bolt on the starter motor). Assemble bolts with a small amount of Loctite 242 on
the threads of the long AN3 bolts and tighten, check that the armature is able to rotate
freely after tightening bolts.
Apply grease to the clutch gear and assemble into the starter housing, then fit the
clutch housing.
The assembly is now ready to be fitted to the engine rear plate with the 3 socket head
screws and Belleville washers, torque to 20 Nm (15 ft.lbs)
7.9
Build Sheets and Run In Programme
Included with the build sheets are * Pre Run Check List
* Run In Programme
* Post Run Checklist
Photocopy all documents and use photocopies to fill in. When complete, fax to Jabiru
Aircraft so all documents can be kept up to date. This helps us provide a better service to
our customers if we know what our engine is in and what has been done to it.
Fax Number Within Australia
07 4155 2669
Outside Australia
+ 61 7 4155 2669