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Jabiru Aircraft
Pty Ltd
Instruction & Maintenance Manual
Jabiru 2200 Aircraft Engine
Hydraulic Valve Lifter Models
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REVISION
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Dated : June 2010
Issued By: DPS
Page: 38 of 116
L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx
7.2.2
Top End Overhaul
Top end overhauls are performed on engines after S/N 710 and dependant on
condition.
Parts replaced include:- Conrod bearings, pistons, gudgeon pins and circlips, rings,
valves, all relevant orings and gaskets, head bolts, spark plugs, induction hose joiners,
rotors, relevant capscrews and fuel line. Other parts for inspection, measure and clean
or replace are oil pump, starter, alternator, fuel pump, coils, ignition leads, oil seals,
induction and exhaust capscrews, carby, heads and barrels.
Engine assembled and test run ( Run In Program)
7.3
Engine Removal Procedure
No.
Operation
Tools Required
1 Remove Spinner and Propeller
Phillips Screwdriver
7/16" Socket
7/16" Spanner
2 Remove Carby Heat hose from hot-air muff on
muffler
Flat-bladed Screwdriver
3 Remove Air Inlet Hose from Carburettor and
blank off Carburettor and Air Cleaner
Flat-bladed Screwdriver
2 Plugs
4 Disconnect Throttle Cable
Long Nose Pliers
5 Disconnect Choke Lever
Long Nose Pliers
6 Remove Oil Breather Line
Flat-bladed Screwdriver
7 Remove Fuel Line from Fuel Pump and plug
Fuel Line and Fuel Pump
Flat-bladed Screwdriver
1/4" Plugs
8 Remove starter Motor Cable from Solenoid
7/16" R/OE spanner
9 Disconnect Earth at Battery
10mm R/OE
10 Remove Oil Pressure Gauge Lead
-
11 Remove Oil Temperature Gauge Lead
-
12 Remove Hourmeter Lead (if fitted)
Screwdriver
13 Remove Cylinder Head Temperature Gauge
Lead
- (disconnect at cold junction)
14 Remove Exhaust Gas temperature Gauge
Lead
-