8
Next, use the Shaft Assembly Lever to press the Shafts, every 100 mm or so
(the width of a hand), into the profile geometry until you can clearly feel or
hear them engage.
The Shaft should be greased lightly to make it easier to press in.
Press Shafts D10 (KLE 6 60x60) / D14 (KLE 8 80x80) into the profile ge-
ometry using the Mounting Aid, Shaft Assembly Lever (part of Assembly Set
KLE-LR, 0.0.612.72) and a suitable second Line 8 profile.
With the profile laid on its side, insert the Shafts into the profile geometry and
arrange them so that both ends of each Shaft are approx. 2.5 mm shorter
than the profile.
Press-fitting the Shafts
Distance between maintenance holes: w [mm]
KLE 6 60x60: w = 85.5 mm
⌀ 6 mm
KLE 8 80x80: w = 119 mm
⌀ 8 mm
The maintenance holes need only be cut into the profile from one side
so that the carriage grease nipples can be accessed.
Next, pin the Shafts at one end using the drill template that is part of Assembly
Set KLE-LR (0.0.612.72).
To do this, suitable drill bushes are provided in the Drilling Jig at a
distance of 30 mm (KLE 60) / 40 mm (KLE 80) from the profile edge.
As the Shaft is hardened, lay the profile on its side and cut a hole from above
on a pillar drill.
KLE 6 60x60: Carbide spiral drill ⌀ 4 mm
Recommended speed 3000 rpm
KLE 8 80x80: Carbide spiral drill ⌀ 6 mm
Recommended speed 2000 rpm
Next, remove all the shavings and clean the profile and Shafts of all residual
material.
