INVT GD300-01-011G-4 Operation Manual Download Page 1

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Goodrive 300-01

Series

Inver ter for Air Compressor

GD300

037G

Summary of Contents for GD300-01-011G-4

Page 1: ...Goodrive 300 01 Series Inverter for Air Compressor GD300 01 037G 4...

Page 2: ...sses external logic signals completing all control and protect functions instead of traditional PLC functions The fan inverters realize speed regulation to maintain the machine in constant temperature...

Page 3: ...meters 76 Chapter 4 Commissioning guidelines 82 4 1 Commissioning procedures for integrated system 82 4 1 1 Master inverter commissioning 82 4 1 2 Fan commissioning 82 4 1 3 System commissioning 82 Ap...

Page 4: ...operation Qualified electricians People working on the device should have received professional electrical and safety training and passed relevant examination and be familiar with all steps and requir...

Page 5: ...erials Connect the optional braking parts braking resistors braking units or feedback units according to the wiring diagram Do not operate on the inverter if damage or components missing occurred to t...

Page 6: ...ly of the inverter frequently For inverters that have been stored for a long time check and adjust the capacitance and perform pilot run before operating on the inverter Cover the front board before r...

Page 7: ...e 20ms sensorless vector control Torque control accuracy 10 sensorless vector control Starting torque Asynchronous motor 0 25Hz 150 sensorless vector control Synchronous motor 2 5 Hz 150 sensorless ve...

Page 8: ...input 20 150 C Digital input 8 common inputs the Max frequency 1kHz internal impedance 3 3k 1 high speed input the Max frequency 50kHz Relay output 2 programmable NO outputs 2 programmable NO NC outpu...

Page 9: ...10 2 4 Rated specifications Model Rated output power kW Rated input current A Rated output current A GD300 01 7R5G 4 7 5 25 18 5 GD300 01 011G 4 11 32 25 GD300 01 015G 4 15 32 32 GD300 01 018G 4 18 5...

Page 10: ...erence null potential AI1 1 Input range AI1 AI2 voltage and current can be chosen 0 10V 0 20mA AI1 can be shifted by J3 AI2 can be shifted by J4 AI3 10V 10V 2 Input impedance Voltage input 20k current...

Page 11: ...irection input terminal supporting both NPN and PNP 4 Max input frequency 1kHz 5 All are programmable digital input terminals Users can set the terminal function through function codes S2 Switch input...

Page 12: ...Goodrive300 01 inverter for air compressor Product overview 11 2 5 3 Wiring diagram...

Page 13: ...fied at stopping and running state means the setting value of the parameter cannot be modified at running state means the value of the parameter is the real detection value which cannot be modified Th...

Page 14: ...by the forward rotation reverse rotation and forward jogging and reverse jogging of the multi function input terminals 2 Communication run command channel LOCAL REMOT on The run command is controlled...

Page 15: ...eypad to modify the frequency by the keypad 1 AI1 2 AI2 3 AI3 Set the frequency by analog input terminals Goodrive300 01 series inverters provide 3 analog input terminals as the standard configuration...

Page 16: ...lti step speed running The inverter runs at multi step speed mode when P00 06 6 or P00 07 6 Set P05 to select the current running step and set P10 to select the current running frequency The multi ste...

Page 17: ...set frequency Note The combination manner can be shifted by P5 terminal function 0 P00 10 Keypad setting frequency When A and B frequency commands are selected as Keypad setting the value of the funct...

Page 18: ...sed with caution after commissioning if the change of rotation direction is disabled 2 Forbid to run in reverse direction It can be used in some special cases if the reverse running is disabled P00 14...

Page 19: ...It is suitable in the cases when the motor cannot decouple from the load 3 Static autotuning 2 autotune partially When the current motor is motor 1 autotune P02 06 P02 07 P02 08 when the current moto...

Page 20: ...ntion time of the starting frequency Set a proper starting frequency to increase the torque of the inverter during starting During the retention time of the starting frequency the output frequency of...

Page 21: ...d the inverter ceases the output immediately And the load coasts to stop at the mechanical inertia 0 P01 09 Starting frequency of DC braking The starting frequency of stop braking the inverter will ca...

Page 22: ...ting range 0 0 3600 0s 0 0s P01 14 Shifting between FWD REV rotation Set the threshold point of the inverter 0 Switch after zero frequency 1 Switch after the starting frequency 2 Switch after the spee...

Page 23: ...tected to be valid during powering on the system will start the inverter automatically after the initialization Note This function should be selected with cautions or serious result may follow 0 P01 1...

Page 24: ...eed is met the inverter will run automatically after waiting for the time defined by P01 22 0 P01 22 The waiting time of restart after power off The function determines the waiting time before the aut...

Page 25: ...e name plate To guarantee the control performance configure the motor as the standard motor If the motor power has a great gap between the standard the control performance of the inverter will decreas...

Page 26: ...nt 2 of AM1 iron core 0 0 100 0 68 0 P02 13 Magnetic saturation coefficient 3 of AM1iron core 0 0 100 0 57 0 P02 14 Magnetic saturation coefficient 4 of AM1 iron core 0 0 100 0 40 0 P02 15 Rated power...

Page 27: ...ters for high performance vector control the parameters have a direct impact on the control performance When P00 15 1 rotation autotuning in no need of change P02 23 will update via autotuning when P0...

Page 28: ...rotection 1 Common motor with low speed compensation Because the heat releasing effect of the common motors will be weakened the corresponding electric heat protection will be adjusted properly The lo...

Page 29: ...splay of motor 1 0 Display according to the motor type in the mode only display the related parameters of current motor type for the convenience of operation 1 Display all in the mode display all moto...

Page 30: ...of the system Adjust on the base of PI according to different loads to meet various demands The setting range of P03 00 0 200 0 The setting range of P03 01 0 000 10 000s The setting range of P03 02 0...

Page 31: ...2kW 4000 2000 160 200 kW P03 10 Current loop integral coefficient 1 1000 P03 11 Torque setting This parameter is used to enable the torque control mode and set the torque 0 Torque control is invalid 1...

Page 32: ...g for upper frequency of REV rotation in torque control 50 00 Hz P03 18 Upper electromotion torque source This function code is used to select the electromotion and braking torque upper limit source 0...

Page 33: ...3 23 10 100 P03 24 Max voltage limit P03 24 sets the maximum voltage of the inverter which is dependent on the site situation The setting range 0 0 120 0 100 0 P03 25 Pre exciting time Carry out motor...

Page 34: ...l set by P04 27 Note Vb in the below picture is the motor rated voltage and fb is the motor rated frequency P04 01 Torque boost of motor 1 To compensate the feature of low frequency torque carry out t...

Page 35: ...current stall or protection of the inverter The setting range of P04 03 0 00Hz P04 05 The setting range of P04 04 0 0 110 0 the rated voltage of motor 1 The setting range of P04 05 P04 03 P04 07 The s...

Page 36: ...These phenomena can be canceled by adjusting this parameter The setting range of P04 10 0 100 The setting range of P04 11 0 100 The setting range of P04 12 0 00Hz P00 03 Max output frequency 10 P04 11...

Page 37: ...ng range of P04 25 0 00Hz P00 03 Max output frequency 10 P04 24 Vibration control factor at high frequency of motor 2 10 P04 25 Vibration control threshold of motor 2 30 00Hz P04 26 Energy saving oper...

Page 38: ...1 Maximum output voltage Set the upper and low limit of the output voltage The setting range of P04 31 P04 32 100 0 motor rated voltage The setting range of P04 32 0 0 P04 31 100 0 P04 32 Minimum outp...

Page 39: ...20 Multi step speed pause 21 ACC DEC time 1 22 ACC DEC time 2 23 Simple PLC stop reset 24 Simple PLC pause 25 PID control pause 26 Traverse pause stop at the current frequency 27 Traverse reset retur...

Page 40: ...T2 BIT1 BIT0 S5 S4 S3 S2 S1 The setting range 0x000 0x1FF 0x000 P05 11 ON OFF filter time Set the sample filter time of S1 S8 and HDI terminals If the interference is strong increase the parameter to...

Page 41: ...l on this mode and the running command is caused by FWD and the direction is controlled by REV Sin is natural closed COM K SB2 SB1 FWD REV SIn The direction control is as below during operation Sln RE...

Page 42: ...nceled Only when FWD REV is relaunched the inverter can start again For example the valid STOP RST stop when PLC signal cycles stop fixed length stop and terminal control see P07 04 P05 14 Switch on d...

Page 43: ...een the analog input voltage and its corresponding set value If the analog input voltage exceeds the set minimum or maximum input value the inverter will count at the minimum or maximum one When the a...

Page 44: ...10 00V The setting range of P05 40 100 0 100 0 The setting range of P05 41 0 000s 10 000s The setting range of P05 42 10 00V P05 44 The setting range of P05 43 100 0 100 0 The setting range of P05 44...

Page 45: ...eserved 25 Reserved 26 Reserved 27 Start up and stop control of auxiliary motor specific for air compressor 28 Output control of magnetic valve specific for air compressor 29 Main motor cooling fan co...

Page 46: ...ing rotation speed 4 Output current relative to twice the inverter rated current 5 Output current relative to twice the motor rated current 6 Output voltage 7 Output power 8 Set torque value 9 Output...

Page 47: ...06 24 The setting range of P06 23 0 00 10 00V The setting range of P06 24 P06 22 100 0 The setting range of P06 25 0 00 10 00V The setting range of P06 26 0 000 10 000s P06 27 P6 31 Reserved 0 00V P06...

Page 48: ...load the local function parameter to the keypad 2 Download the keypad function parameter to local address including the motor parameters 3 Download the keypad function parameter to local address exclu...

Page 49: ...run command channels 0 Keypad control terminals control communication control 1 Keypad control terminals control 2 Keypad control communication control 3 Terminals control communication control 0 P07...

Page 50: ...g state 0x0000 0xFFFF BIT0 set frequency Hz on frequency flickering slowly BIT1 bus voltage V on BIT2 input terminals state BIT3 output terminals state BIT4 PID reference flickering BIT5 PID feedback...

Page 51: ...0 0 999 9 kWh P07 16 Low bit of power consumption P07 17 Reserved Reserved P07 18 The rated power of the inverter 0 4 3000 0kW P07 19 The rated voltage of the inverter 50 1200V P07 20 The rated curren...

Page 52: ...fline fault PIDE 23 Braking unit fault bCE 24 Running time arrival END 25 Electrical overload OL3 26 Panel communication fault PCE 27 Parameter uploading fault UPE 28 Parameter downloading fault DNE 2...

Page 53: ...age at previous 2 fault 0 0V P07 54 Max temperature at previous 2 fault 0 0 C P07 55 Input terminals state at previous 2 fault 0 P07 56 Output terminals state at previous 2 fault 0 P08 Group Enhanced...

Page 54: ...00Hz P08 14 Jumping frequency range 3 0 00Hz P08 15 Bus voltage pre protection function Bus voltage pre protection function 0 3 BIT0 1 Enable 0 Close voltage pre protection function 0 P08 16 Low volt...

Page 55: ...eset times Fault reset times Set the automatic fault reset times If the reset time exceeds this set value the inverter will stop to wait maintenance Interval time of automatic fault reset The interval...

Page 56: ...Below is the waveform diagram Setting range of P08 32 0 00Hz P00 03 Max output frequency Setting range of P08 33 100 0 100 0 FDT1 electrical level Setting range of P08 34 0 00Hz P00 03 Max output fre...

Page 57: ...1180V 380V voltage 700 0V 500V voltage 900 0V 660V voltage 1120 0V P08 39 Cooling fan running mode 0 Normal mode 1 The fan keeps running after power on 0 P08 40 PWM selection 0x00 0x21 LED ones PWM m...

Page 58: ...mmand LED thousands keys and digital potentiometer integral function 0 The integral function is valid 1 The integral function is invalid P08 43 Integral ratio of the keypad potentiometer 0 01 10 00s 0...

Page 59: ...08 48 1000 P08 49 Setting range of P08 48 0 59999kWh k Setting range of P08 49 0 0 999 9 kWh 0 P08 49 Low bit of initial power consumption 0 0 P08 50 Magnetic flux braking This function code is used t...

Page 60: ...ID control The parameter determines the target reference channel of procedure PID 0 Keypad P09 01 1 AI1 2 AI2 3 AI3 4 HDI 5 Multi step speed 6 MODBUS communication 7 Reserved 8 Reserved 9 Reserved 10...

Page 61: ...nal gain P of PID input P determines the strength of the whole PID adjuster The parameter of 100 means that when the deviation of PID feedback and reference is 100 the adjusting range of PID adjustor...

Page 62: ...e loop reference As shown in the diagram below PID adjustor stops to work during the deviation limit Set the function properly to adjust the accuracy and stability of the system Setting range 0 0 100...

Page 63: ...adjustment when the frequency reaches the upper and low limit If the integration keeps stable and the trend between the reference and feedback changes the integration will change with the trend quickl...

Page 64: ...sudden power loss Setting range 0 00Hz s P00 03 Max output frequency After the power loss of the grid the bus voltage drops to the sudden frequency decreasing point and the inverter begins to decrease...

Page 65: ...ult and the inverter trips Ones current limit action selection 0 Invalid 1 Valid Tens overload alarm of hardware current limit 0 Valid 1 Invalid 01 P11 06 Automatic current limit During the running of...

Page 66: ...Overload pre alarm of the inverter relative to the rated current of the inverter LED tens 0 The inverter continues to work after overload and underload pre alarm 1 The inverter continues to work after...

Page 67: ...ed deviation detection 0 0 50 0 Set the speed deviation detection 10 0 P11 15 Speed deviation detection time Set the speed deviation detection time Setting range of P11 15 0 0 10 0s 0 0s P11 16 Automa...

Page 68: ...05 on model P12 04 Rated voltage of AM2 0 1200V Depend on model P12 05 Rated current of AM2 0 8 6000 0A Depend on model P12 06 Stator resistor of AM2 0 001 65 535 After motor parameter autotuning the...

Page 69: ...setting of motor parameters on the name plate To guarantee the control performance configure the motor as the standard motor If the motor power has a great gap between the standard the control perform...

Page 70: ...When P00 15 2 the set value of P12 23 cannot be updated by autotuning please count according to the following method The counter electromotive force constant can be counted according to the parameters...

Page 71: ...will be reported after 1 hour when M 200 the fault will be reported after 1 minute when M 400 the fault will be reported instantly The setting range 20 0 120 0 100 0 P12 28 Correction coefficient of...

Page 72: ...alid frequency shifting point between source current 1 and current 2 Setting range 0 00Hz P00 03 Max output frequency 30 00 Hz P13 05 Superposition frequency reserved 200 1000Hz 500Hz P13 06 Pulse sup...

Page 73: ...is writing the frame the communication address of the slave is set to 0 the address is the communication address All slaves on the MODBUS bus can receive the frame but the salve does not respond The...

Page 74: ...time 0 0 invalid 0 1 60 0s When the function code is set as 0 0 the communication overtime parameter is invalid When the function code is set as non zero if the interval time between two communication...

Page 75: ...he motor Range 0 65535RPM 0RPM P17 06 Torque current Display current torque current of the inverter Range 0 0 3000 0A 0 0A P17 07 Exciting current Display current exciting current of the inverter Rang...

Page 76: ...Length Display the current length of the inverter Range 0 65535 0 P17 18 Counting value Display the current counting value of the inverter Range 0 65535 0 P17 19 AI1 input voltage Display analog AI1 i...

Page 77: ...Exciting current reference Display the exciting current reference in the vector control mode Range 3000 0 3000 0A 0 0A P17 34 Torque current reference Display the torque current reference in the vect...

Page 78: ...it of pressure sensor 0 00 20 00 1 60Mpa P18 05 Unloading pressure 0 00 P18 04 Under automatic mode after the air compressor starts unload automatically when the air supply pressure is higher than the...

Page 79: ...hen stop after the delay time 0s P18 15 Loading delay time 0 3600s The master runs for the time before loading operation 10s P18 16 Restart delay time 0 3600s After stop the set time is needed for res...

Page 80: ...upper limit frequency will decrease 0 70Mpa P18 31 Upper limit frequency decreasing ratio 0 00Hz 10 00Hz When the current pressure is larger than P18 30 increase 0 01Mpa corresponding upper limit fre...

Page 81: ...nent 4 0 65535h 0 P19 09 Time for use of component 5 0 65535h 0 P19 10 Motor actual output power 0 0 6553 6kW 0 0kW P19 11 Current pressure 0 00 655 36Mpa 0 00Mpa P19 12 Current temperature 20 150 C 0...

Page 82: ...nent 2 1 need maintenance 0 normal BIT2 tip for maintenance of component 3 1 need maintenance 0 normal BIT3 tip for maintenance of component 4 1 need maintenance 0 normal BIT4 tip for maintenance of c...

Page 83: ...rated current or the default value P02 00 1 P02 00 0 P02 15 P02 19 P02 01 P02 05 P00 15 2 RUN 3 Press QUICK JOG for jogging and check the direction If the direction is incorrect change the wiring of t...

Page 84: ...fault FR Pay attention to the rotation direction of the fan Master Inverter Note a The one key to set key is available once wiring is done according to above diagram b PT100 of GD300 01 in above diag...

Page 85: ...tection signal E stop Note a The one key to set key is available once wiring is done according to above diagram b PT100 of GD300 01 in above diagram is selected by P18 03 It is set as temp detection t...

Page 86: ...yer as the grounding wires during RS485 remote communication In the cases with less devices and shorter distance it is recommended to use 120 terminal resistor as the performance will be weakened if t...

Page 87: ...ain inverter state information as well as relevant inverter parameter setting Function instruction Address definition Data meaning instruction R W characteristic Communication control command 2000H 00...

Page 88: ...rohibited W R 200AH Virtual input terminal command range 0x000 0x1FF W R 200BH Virtual output terminal command range 0x00 0x0F W R 200CH Voltage setting value specific for V F separation 0 1000 1000 c...

Page 89: ...5535 W 2016H Working time of part 2 0 65535 W 2017H Working time of part 3 0 65535 W 2018H Working time of part 4 0 65535 W 2019H Working time of part 5 0 65535 W 201AH Running time of the device 0 65...

Page 90: ...H R AI 4 300FH R Read high speed pulse 1 input 3010H R Read high speed pulse 2 input 3011H R Read current step number of the multi step speed 3012H R External length value 3013H R External counting va...

Page 91: ...r PC is writing or reading and the user password is set without password unlocking it will report that the system is locked The slave uses functional code fields and fault addresses to indicate it is...

Page 92: ...ity switch The indicator of proximity switch flickers after inverter starts overturn occurred to output level by mistake Solution Check and confirm the sensor feedback line is routed with motor cable...

Page 93: ...grounding terminal PE of the inverter B 3 Unable to stop or indicator shimmering caused by coupling of motor cable Interference phenomena Unable to stop For inverter system whose start stop is control...

Page 94: ...c Try to change the modulation mode to 3 phase modulation and two phase modulation P8 40 00 Solution to mal operation of RCD on the part of system distribution a Check and confirm the power cable is...

Page 95: ...te grounding the shell of inverter cabinet by power GND or ground pile b If there is no ground connection on site it is necessary to electrically connect the motor shell with grounding terminal PE of...

Page 96: ...201707 V2 1 6 6 0 0 1 0 0 1 9 0...

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