Invenco 6001-0004-8801 Installation Instructions Manual Download

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INSTALLATION INSTRUCTIONS

NCR OPTIC

5 for GVR Encore 500s ECIM

Kit Number: 6001-0004-8801

497-0513407

Issue

Summary of Contents for 6001-0004-8801

Page 1: ...INSTALLATION INSTRUCTIONS NCR OPTIC 5 for GVR Encore 500s ECIM Kit Number 6001 0004 8801 497 0513407 Issue B ...

Page 2: ...e terms and conditions of an agreement you have with NCR NCR s copyright notice must be included It is the policy of NCR Corporation NCR to improve products as new technology components software and firmware become available NCR therefore reserves the right to change specifications without prior notice All features functions and operations described herein may not be marketed by NCR in all parts o...

Page 3: ...00214 Date Released Mar 2017 Revision Number Security level R00 S2 Retrofit G6 InvencoLink GVR Encore 500S US Installation Guide Retrofit G6 InvencoLink GVR Encore 500S US Installation Guide Kit Part Number 6001 0004 8801 ...

Page 4: ...hange description 0 Invenco Group March 2017 Initial version to be approved by UL 2016 by Invenco Group Limited All rights reserved No part of this document may be copied or reproduced in any form without prior written consent from Invenco Invenco has taken great effort to verify the accuracy of this document but assumes no responsibility for any technical inaccuracies or typographical errors ...

Page 5: ... and Shut Off 7 2 5 Read the Manual 7 2 6 Follow the Regulations 8 2 7 Replacement Parts 8 3 Safety Symbols and Terminology 8 3 1 Prevent Explosions and Fires 8 3 1 1 No Open Flames 9 3 1 2 No Sparks No Smoking 9 3 1 3 Working Alone 9 3 1 4 Working with Electricity Safety 9 3 1 5 Hazardous Materials 9 3 1 6 In an Emergency 9 3 1 7 Approvals 10 3 1 8 Laser Warning 10 3 2 Computer Programs and Docum...

Page 6: ... sided installation it requires the pre installation of UL Listed by Report Retrofit Kit Part Number 6009 0008 8801 InvencoLink Converter before installation into the dispenser The process is covered in 4 2 Pre Installation Procedure of this instruction by reference to the instructions in that Kit For a double sided installation two of these Kits are required 1 1 Tools Required The following tools...

Page 7: ...the Retro Fit Kit and check that all of the parts listed below are present RFK Hatch Panel MZ0108 with pre installed G6 OPT PSU plate with cables EZ0408 Isolating Cover with captive screws MZ0116 Two of Gasket MP0652 Thin Black Gasket MP0651 Sundry Parts 10 MS0101 SCREW 6 20 x 1 2 HEX HEAD 1 4 SS410 5 MS0149 SCREW 4 24 X 3 8 HI LO THREAD PAN HEAD PHILIPS 1 SS410 Thick Grey Gasket MP0653 ...

Page 8: ... 6 MS0150 SCREW SEMS 6 20 X 3 8 TYPE B HEX HEAD 1 4 SS410 WASHER 3 4 2 MN0031 NUT SEMS 8 32 UNC 1 MF0046 FASTENER CABLE CLIP 4 MS0166 SCREW 10 32 x 3 4 SERRATED FLANGE 4 MN0027 NUT K LOCK 10 32 EK0130 Ground Cable Cables EK0124 Gilbarco Pump to Pump Adaptor EK0139 Gilbarco E500S to InvencoLink EK0129 Cat 5e Flexible RED EK0131 Cat 5e Flexible YELLOW ...

Page 9: ... use these should they be required Locate the switch or circuit breakers that shut off all power to all fuelling equipment and dispensing devices 2 3 Total Electrical Shut Off Before Access Any procedure requiring access to electrical components or the electronics of a pump dispenser requires total electrical shut off of that unit Understand the function and location of this switch or circuit brea...

Page 10: ...ymbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazard Obey safety directives that follow this symbol to avoid possible injury or death Signal Words These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards The precautions below must be followed to pr...

Page 11: ... with this requirement refer to information in the relevant manual and OSHA documentation 3 1 4 Working with Electricity Safety Ensure that you use safe and established practices in working with electrical devices Poorly wired devices may cause a fire explosion or electrical shock Ensure that grounding connections are properly made Take care that sealing devices and compounds are in place Ensure t...

Page 12: ...modules of the G6 OPT may incorporate a barcode reader The barcode reader incorporates a laser aiming system The Laser has a Class 2 output power to IEC 60825 1 2007 ANSI Z136 1 CAUTION LASER RADIATION DO NOT STARE INTO BEAM 1mW MAX OUTPUT at 635 670nm CLASS 2 LASER PRODUCT 3 2 Computer Programs and Documentation All Invenco Group Ltd computer programs including software on discs and within memory...

Page 13: ...avity in as to not cause obstruction Note It may be necessary to unplug a cable assembly on various boards such as the totalizer board or Door Node to remove other CRIND related cable assemblies Unplug these cables as necessary and re plug them in immediately afterwards It is recommended that the installer of this kit marks each unplugged cable after it is unplugged to make it is easier to identif...

Page 14: ...de Fig 1 1 Location of Panel Door and Lock 4 Undo the lower door latch located underneath the left hand side of the Main Dispenser Door 5 Unlock the main dispenser door lock located on the upper left hand side of the Main Dispenser Door using the CH 751 key Open the door until it locks into its fully open position Fig 1 3 GBCO Lock Lower Panel Door ...

Page 15: ...500S US Installation Guide Fig 1 3 Main Dispenser Door in fully opened position 6 Unfasten the cable clips holding the Monochrome Display assembly cables and unplug the cables Fig 1 4 Fig 1 4 Location of Monochrome Display 7 Unplug the Customer Keypad and Card Reader assembly cables Fig 1 5 Side A has Dispenser label in here ...

Page 16: ...GVR Encore 500S US Installation Guide Fig 1 5 Location of Card Reader and Customer Keypad 8 Remove and discard the three screws that fasten the ADA keypad plate to the dispenser door if present Fig 1 6 Fig 1 6 Location of ADA Keypad Plate screws 9 Unplug the ADA keypad if present Fig 1 7 Card Reader Customer Keypad ...

Page 17: ...e Softkey cable assembly from both the Softkeys and the Door Node at terminal position P2106 If present Fig 1 8 Fig 1 8 Location of Softkey cable assembly 11 Remove and discard the four 6 sheet metal screws that fasten the card reader plate to the door and remove the card reader and plate from the dispenser door The card reader plate can be discarded It will not be re installed Fig 1 9 Softkeys Te...

Page 18: ...he door Fig 1 10 Fig 1 10 Location of PPU Panel screws 13 Remove the Grade Select buttons Note the order of grades for when they are later re installed a Use a small flathead screwdriver to gently push in the lock tab located on the bottom side of the grade select buttons Fig 1 11 a b c Fig 1 11 Grade Button Lock Tab location Flathead on Lock Tab b Firmly lift up on the buttons to remove them c Se...

Page 19: ... screws Fig 1 12 Note Removing the Product ID Overlay will render it unusable A new overlay will need to be applied during the installation process Fig 1 12 Location of Product ID Overlay 15 Remove and discard the top five fastening screws on the Product ID Plexi Bezel on the front of the Dispenser Door Fig 1 13 Fig 1 13 Location of fastening screws on Product ID Plexi Bezel Product ID Overlay ...

Page 20: ...ut of the way Use a soft anti static cloth to protect the electronics and displays from damage Undo any necessary cable restraints that may be present Fig 1 14 Fig 1 14 Location of Door Node screws 17 Remove and discard the three 6 self tapping screws and washers immediately below the CIM panel Display Window and the 10 6 1 2 self tapping screws fastening the CIM panel to the Dispenser Door Fig 1 ...

Page 21: ...eased Mar 2017 Revision Number Security level R00 S2 Retrofit G6 InvencoLink GVR Encore 500S US Installation Guide Fig 1 16a Dispenser Door after CIM removal Fig 1 16b CIM Panel with components after removal 19 Locate the Printer Assembly ...

Page 22: ...vision Number Security level R00 S2 Retrofit G6 InvencoLink GVR Encore 500S US Installation Guide 20 Pull the Printer Mechanism fully forward 21 Unplug both the power cable and the USB data cable Pull Printer Mechanism away from dispenser Printer Assembly ...

Page 23: ...he Printer Assembly There is one on the top of the Printer Shield one on the side of the Printer Mechanism and one on the back side of the Printer Mechanism 23 Remove the Ground Screw located on the side of the Printer Mechanism The screw can be discarded it will not be re installed USB Data Cable Power Cable Cable restraint on back side of Printer Mechanism Cable Restraints Ground Screw ...

Page 24: ...oved in the next step 27 Remove the four mounting screws that are fastening the Printer Bracket to the Electronics Cavity Frame Remove the Printer Assembly and screws They can be discarded they will not be re installed 28 The four holes for the printer mounting must be plugged after its removal Use the supplied four MS0166 10 32 x screws for this purpose a If the threads in the holes are intact st...

Page 25: ...The LON cables need to be connected to each necessary component in a loop or Ring setup which is a network topology that is set up in a circular fashion in such a way that they make a closed loop In most cases the necessary components that the LON loop is connected to are the CPU Board the CRIND Control Node and both Door Nodes The CRIND Control Node is going to be removed from the loop during thi...

Page 26: ...l Node and CPU Board 34 There are two LON terminal locations on the CRIND Control Node Locate which LON Cable directly connects the CRIND Control Node and the CPU Board Unplug this cable from both boards and discard it It will not be re installed Fig 1 18 a b c d Fig 1 18a b LON Terminals CRIND Control Node left CPU Board right CPU Board CRIND Control Node LON Terminals LON Terminals ...

Page 27: ... it in the now open LON terminal on the CPU Board 36 Unplug J3105 from the CRIND Control Node Mark this cable for later use during RFK installation 37 Unplug every remaining cable attached to the CRIND Control Node 38 Remove the CRIND Control Node by using a pair of needle nose pliers and squeeze the plastic standoffs 4 that the board is mounted on The CRIND Control Node can be discarded It will n...

Page 28: ...Fig 1 19 CRIND Control Node after removal 39 Remove and discard the three 9 32 nuts that are fastening the CRIND Control Bracket to the upper electronics rail in the electronics cavity Fig 1 20 Fig 1 20 Location of CRIND Control Bracket nuts 40 Remove the CRIND Control Bracket from the dispenser It can be discarded It will not be re installed Fig 1 21 ...

Page 29: ...7 Revision Number Security level R00 S2 Retrofit G6 InvencoLink GVR Encore 500S US Installation Guide Fig 1 21 CRIND Control Bracket after removal 41 The disassembly process is complete The dispenser is now ready for the Installation procedure to begin ...

Page 30: ...d you may then proceed to 4 3 Installation Procedure For Side A i e the first side select the PSU Plate Assembly from this Retro Fit Kit package and apply the communications method selected from the table above following the installation instructions supplied with that Kit 4 2 2 Gasket Installation The MZ0108 RFK panel needs to have a gasket installed before it can be placed into the dispenser 1 P...

Page 31: ...press it down to form ensure it s in full contact 6 Once the gasket has been installed take care when handling MZ0108 not to damage the new gasket as it s very soft Once both the communications method has been installed onto the PSU Plate Assembly and the gasket has been installed on MZ0108 proceed to 4 3 Installation Procedure Position gasket carefully side to side Position gasket so it touches t...

Page 32: ... Plate assembly For Side A this is the PSU Plate Assembly that has just had the InvencoLink converter installed a Mount the EZ0408 PSU Plate Assembly on the upper electronics rail i For Side A in the third set of holes from the left side of the dispenser as shown ii For Side B beside the Side A assembly back to back in the next holes as shown Looking from the B Side of the dispenser b Place an MN0...

Page 33: ...A plug the now exposed male orange connector into an available AC terminal port on the AC voltage cable bus assembly in the dispenser typically located somewhere along the bottom of the electronics cavity b For Side B plug the now exposed male orange connector into the available orange female connector on the EK0124 from Side A Note There are several points of connection along the pre existing AC ...

Page 34: ...ower connector on the EZ0408 PSU Plate Assembly 4 Plug the EK0129 RED patch cable into the RS232 1 socket on the InvencoLink converter If doing Side B then plug the cable into the RS232 2 socket 5 Plug the EK0131 YELLOW patch cable into the LAN 1 socket on the InvencoLink converter If doing Side B then plug the cable into the LAN 2 socket EK0124 from Side One EK0124 from Side Two dummy plug remove...

Page 35: ...e Green connector on EK0139 into the LINE socket on InvencoLink converter on EZ0408 d Install the other end of EK0139 into the J3105 connector marked in Disassembly step 36 The connectors are polarised they only go together one way 7 Unscrew the entire PPU panel by removing seven screws as shown Keep the screws they will be used to re fit the PPU panel EK0139 connector EK0139 J3105 ...

Page 36: ...orners can be eased back into place in the dispenser door without rubbing or otherwise damaging the gaskets just installed The gaskets will become slightly compressed when you release the flex on the panel 11 Reinstall and tighten the seven screws removed in step 7 12 From inside the dispenser door apply an MP0651 gasket across the top of the PPU panel as shown Note that the long part of the gaske...

Page 37: ...ant to start each screw by hand ensuring you use the existing thread DO NOT USE any type of powered tool to tighten the screws 14 Ease the PPU circuit board back a little to enable the lower edge of the RFK Hatch Panel to sit properly 15 Have a couple of MS0101 hex headed screws and the nut driver handy Hold the top edge of the RFK Hatch Panel and carefully place the bottom edge of the RFK Hatch P...

Page 38: ...nvencoLink GVR Encore 500S US Installation Guide 16 Ease the RFK Hatch Panel gently into the gap until it is vertical against the screw bushes on the Encore 500S pump door Take care not to rip or rub the soft foam gasket along the bottom edge of the RFK Hatch Panel Also be careful not to pinch any wires ...

Page 39: ...ce Tighten the screws with a nut driver 18 Place the remaining eight MS0101 screws into the other bushes around the RFK Hatch Panel If there any bushes stripped or split or otherwise unusable discontinue the retro fit process and contact technical support for advice Tighten all screws with a nut driver 19 Place three MS0150 6 20 X 3 8 washer headed screws in the three locations underneath the CIM ...

Page 40: ...the Encore 500S cabinet and place it back onto the pump door in the correct position Insert the four headed screws from Disassembly Step 16 in the corner holes of the Door Node board Tighten the screws with a nut driver 23 Gather the following cables a EK0129 Red patch cable b EK0131 Yellow patch cable c Black DC and green yellow earth cable pre installed on EZ0408 PSU Plate Assembly 24 Route the ...

Page 41: ...cket 26 Take the four cable ends routed in Step 24 and connect them to the G6 OPT a Pass the Black low voltage DC cable from the EZ0408 PSU plate through the square hole in the cable retention bracket then plug it into the OPT b Connect the EK0129 Red and EK0131 Yellow cables into the correct sockets on the OPT The port numbers on the InvencoLink for each cable e g LAN 1 RS232 1 must match the sid...

Page 42: ...e onto the tab on the OPT paper holder frame d Re install the screws saved in Step 25 on the cable retention bracket and tighen them after ensuring the power plug is correctly seated 27 Gather the RED YELLOW BLACK and GREEN YELLOW cables from the above steps into a cable tie on the upper left rear as viewed from its rear of the G6 OPT OPT Printer Earth Tab Red into Black socket Yellow into Silver ...

Page 43: ...e pump door hinge and re secure them with the cable clip shown in the photo in Step 24 located there 31 Install the MZ0116 Isolating Cover over the rear of the G6 OPT onto the RFK Hatch Door a Place the cover with the ground tab to the left over the G6 OPT ensuring that no cables are snagged b MZ0116 has captive screws for attachment Insert and tighten the eight captive screws into the Stand Offs ...

Page 44: ...Grounding Cable onto the tab on the left of the Isolating Cover d Gather EK0130 into the loom of cables established in Step 24 e Loosen the nut on the earth stud on the EZ0408 PSU Plate assembly and secure the unconnected end of EK0130 under the nut Re tighten the nut and ensure all the earth connections are secure 8 screw positions Loosen nut Tighten nut EK0130 EK0130 ...

Page 45: ...he button downward until it sits on the clip c Press HARD on the bottom of the button until it snaps loudly into place Mind your fingers 33 Tidy up any loose wiring using cable ties to secure the wires 34 For a double sided installation repeat steps 1 5 and 7 32 35 Close up the dispenser For each open Side a Lift the Encore 500S Pump Door open latch to release the door b Then close the Pump Door c...

Page 46: ... over the upper hooks f The press the panel closed and allow it to drop a little into place g Finally lock the panel with the GBCO key 37 The installation procedure is now complete 4 3 1 Wiring Completion Ensure that all cables are tidy and cannot become snagged or pinched when the door of the cabinet is opened and closed WARNING Local regulations may also require that the installation is electric...

Page 47: ...ssary power may be applied The G6 OPT takes a couple of minutes to complete its start up phase during which several information screens will be presented The terminal will display the following screen whilst attempting to connect to the LAN This screen will persist until a connection can be made If the terminal is successful in connecting to the LAN it will display the following screen and the res...

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