![background image](http://html1.mh-extra.com/html/ingersoll-rand/hl1000k/hl1000k_parts-operation-and-maintenance-manual_2059967003.webp)
3
This manual provides important information for all personnel
involved with the safe installation, operation and proper
maintenance of this product. Even if you feel you are familiar
with this or similar equipment, you should read this manual
before operating the product.
Danger, Warning, Caution and Notice
Throughout this manual there are steps and procedures which, if
not followed, may result in a hazard. The following signal words
are used to identify the level of potential hazard.
Danger is used to indicate the presence
of a hazard which will cause severe
injury, death, or substantial property
damage if the warning is ignored.
Warning is used to indicate the presence
of a hazard which can cause severe
injury, death, or substantial property
damage if the warning is ignored.
Caution is used to indicate the presence
of a hazard which will or can cause
minor injury or property damage if the
warning is ignored.
Notice is used to notify people of
installation, operation, or maintenance
information which is important but not
hazard-related.
Safety Summary
WARNING
• Do not use this hoist or attached equipment for lifting,
supporting, or transporting people or lifting or supporting
loads over people.
• Powered hoists are designed to provide a 5 to 1 safety
factor. The supporting structures and load-attaching devices
used in conjunction with this hoist must provide adequate
support to handle all hoist operations plus the weight of the
hoist and attached equipment. This is the customer’s
responsibility. If in doubt, consult a registered structural
engineer.
NOTICE
• Lifting equipment is subject to different regulations in each
country. These regulations may not be specified in this
manual.
The National Safety Council, Accident Prevention Manual for
Industrial Operations, Eighth Edition and other recognized
safety sources make a common point: Employees who work near
cranes or assist in hooking on or arranging a load should be
instructed to keep out from under the load. From a safety
standpoint, one factor is paramount: conduct all lifting
operations in such a manner that if there were an equipment
failure, no personnel would be injured. This means keep out
from under a raised load and keep out of the intended path of
any load.
Ingersoll-Rand Material Handling hoists are manufactured in
accordance with the latest ASME B30.16 standards.
The Occupational Safety and Health Act of 1970 generally
places the burden of compliance with the user, not the
manufacturer. Many OSHA requirements are not concerned or
connected with the manufactured product but are, rather,
connected with the final installation. It is the owner’s and user’s
responsibility to determine the suitability of a product for any
particular use. It is recommended that all applicable industry,
trade association, federal, state and local regulations be checked.
Read all operating instructions and warnings before operation.
Rigging: It is the responsibility of the operator to exercise
caution, use common sense and be familiar with proper rigging
techniques. See ASME B30.9 for rigging information,
American National Standards Institute, 1430 Broadway, New
York, NY 10018.
This manual has been produced by Ingersoll-Rand to provide
dealers, mechanics, operators and company personnel with the
information required to install, operate, maintain and repair the
products described herein.
It is extremely important that mechanics and operators be
familiar with the servicing procedures of these products, or like
or similar products, and are physically capable of conducting the
procedures. These personnel shall have a general working
knowledge that includes:
1.
Proper and safe use and application of mechanic’s common
hand tools as well as special Ingersoll-Rand or
recommended tools.
2.
Safety procedures, precautions and work habits established
by accepted industry standards.
Ingersoll-Rand cannot know of, or provide all the procedures
by which product operations or repairs may be conducted and
the hazards and/or results of each method. If operation or
maintenance procedures not specifically recommended by the
manufacturer are conducted, it must be ensured that product
safety is not endangered by the actions taken. If unsure of an
operation or maintenance procedure or step, personnel should
place the product in a safe condition and contact supervisors
and/or the factory for technical assistance.
SAFETY INFORMATION
DANGER
WARNING
CAUTION
NOTICE
Summary of Contents for HL1000K
Page 33: ...33 HOIST PARTS SECTION GUIDE ...
Page 34: ...34 HOIST HOUSING ASSEMBLY PARTS DRAWING ...
Page 36: ...36 HOIST VALVE CHEST ASSEMBLY PARTS DRAWING ...
Page 38: ...38 HOIST GEARING ASSEMBLY PARTS DRAWING ...
Page 40: ...40 HOIST BRAKE ASSEMBLY PARTS DRAWING ...
Page 44: ...44 HL1000K HL1000KR AND HL1500K HOOK ASSEMBLY PARTS DRAWING ...
Page 46: ...46 HL2000K AND HL3000K HOOK ASSEMBLY PARTS DRAWING ...
Page 48: ...48 HL4500K HOOK ASSEMBLY PARTS DRAWING ...
Page 50: ...50 HL6000K HOOK ASSEMBLY PARTS DRAWING ...
Page 52: ...52 PENDANT ASSEMBLY PARTS DRAWING ...
Page 54: ...54 FABRIC CHAIN CONTAINER ASSEMBLY PARTS DRAWING ...
Page 56: ...56 METAL CHAIN CONTAINER ASSEMBLY PARTS DRAWING ...