Ingersoll-Rand HL1000K, Parts, Operation And Maintenance Manual

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3. Disconnect the last link of load chain from hoist by
separating connecting link (91). Slide stop ring
approximately 16 links (minimum of 5.38 in (136 mm))
from dead end of load chain. Refer to Dwg. MHP1226.
Secure in place by installing pin (320) and setscrew (321).
(Dwg. MHP1226)
4. Ensure chain is straight. Place bracket (317) on last link of
load chain such that the bracket angle will be downward
when attached to the chain container (318).
5. Position the chain container (318) between the bosses at the
bottom of the hoist in the area of the chain opening. Insert
two bracket bolts (324) from the inside of the chain
container, through the mounting bracket and bosses. The
bracket bolt heads should contact the mounting bracket.
Install lockwashers (325) and nuts (326) loosely on screws.
6. Attach bracket (317) to chain container with the bracket
angle downward. Secure to chain container using screws
(322), lockwashers (316) and nuts (303).
NOTICE
• Operate the hoist to naturally pile chain into the chain
container. Piling the chain carelessly into the container by
hand may lead to kinking or twisting that may cause chain to
jam the hoist.
7. Tighten all screws. Provide supply air to hoist, and run
chain into container.
Load Test
Prior to initial use, all new, extensively repaired, or altered
hoists shall be load tested by or under the direction of personnel
instructed in safety, maintenance and operation of this hoist. A
written report must be maintained on record confirming the
rating of the hoist.
1.
Operate the hoist fully in both directions without a load.
Hoist must operate smoothly, without evidence of binding.
Response to operating controls must be quick and accurate.
2. Place a 10% load on hoist and operate hoist fully in both
directions. Hoist must operate smoothly, without evidence
of binding. Response to operating controls must be quick
and accurate.
3. Dynamically load test hoist to 100% of its rated capacity.
Hoist must operate smoothly, without evidence of binding.
Response to operating controls must be quick and accurate.
NOTICE
• Testing to more than 100% may be necessary to comply
with standards and regulations set forth in areas outside of
the USA.