15
INSPECTION AND MAINTENANCE REPORT
Ingersoll-Rand HLK Air Chain Hoist
Model Number:
Date:
Serial Number:
Inspected by:
Reason for Inspection: (Check Applicable Box)
Operating Environment:
1. Scheduled Periodic Inspection:
____ Quarterly ____Semiannually ____Yearly
_____ Normal _____ Heavy _____ Severe
2. Discrepancy(ies) noted during Frequent Inspection
3. Discrepancy(ies) noted during maintenance
4. Other: ____________________________
Refer to the Parts, Operation and Maintenance Manual “INSPECTION” section for general inspection criteria. Refer to appropriate National Standards and
Codes of practice. If in doubt about an existing condition contact the nearest Ingersoll-Rand Distributor or the factory for technical assistance.
COMPONENT
CONDITION
CORRECTIVE
ACTION
NOTES
Pass
Fail
Repair
Replace
Fasteners
Gears
Shafts
Bearings
- - -
Load Bearing Sheaves
Chain Guides
Springs
- - -
Covers
Hooks:
Top
Actual Hook Throat Width: __________ inches / __________ mm (Refer to Table 2 for minimum/maximum acceptable widths.)
Hook Twist
- - -
(maximum 10%)
Hook Crack Test Method Used: _____ Dye Penetrant _____ Magnetic Particle _____ Other: ____________________
Bottom
Actual Hook Throat Width: __________ inches / __________ mm (Refer to Table 2 for minimum/maximum acceptable widths.)
Hook Twist
- - -
(maximum 10%)
Hook Crack Test Method Used: _____ Dye Penetrant _____ Magnetic Particle _____ Other: ____________________
Hook Latch (Standard)
- - -
Hook Gate (Bullard)
- - -
Brakes
(10% Load Test)
- - -
Brakes
(Visual Inspection)
Tail Pin (End Anchor)
Load Chain:
- - -
Working length(s) maximum wear: __________ inches / __________ mm (Refer to Table 3)
Supporting Structure
Labels and Tags
- - -
Other Components
(list in NOTES section)
Testing:
Pass
Fail
NOTES
Operational (No Load)
Operational (10% Load)
Operational (Maximum Test Load *)
*
Refer to the Parts, Operation, and Maintenance Manual ‘Load Test’ in the “MAINTENANCE” section to determine Maximum Test Load.
This page may be photocopied and used by inspectors or maintenance personnel.
Summary of Contents for HL1000K
Page 33: ...33 HOIST PARTS SECTION GUIDE ...
Page 34: ...34 HOIST HOUSING ASSEMBLY PARTS DRAWING ...
Page 36: ...36 HOIST VALVE CHEST ASSEMBLY PARTS DRAWING ...
Page 38: ...38 HOIST GEARING ASSEMBLY PARTS DRAWING ...
Page 40: ...40 HOIST BRAKE ASSEMBLY PARTS DRAWING ...
Page 44: ...44 HL1000K HL1000KR AND HL1500K HOOK ASSEMBLY PARTS DRAWING ...
Page 46: ...46 HL2000K AND HL3000K HOOK ASSEMBLY PARTS DRAWING ...
Page 48: ...48 HL4500K HOOK ASSEMBLY PARTS DRAWING ...
Page 50: ...50 HL6000K HOOK ASSEMBLY PARTS DRAWING ...
Page 52: ...52 PENDANT ASSEMBLY PARTS DRAWING ...
Page 54: ...54 FABRIC CHAIN CONTAINER ASSEMBLY PARTS DRAWING ...
Page 56: ...56 METAL CHAIN CONTAINER ASSEMBLY PARTS DRAWING ...