Ingersoll-Rand HL1000K, Parts, Operation And Maintenance Manual

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7
Trolley Mounted Hoist Installation
Refer to Dwg. MHP0866
When installing a trolley on a beam, measure the beam flange
and temporarily install the trolley on the hoist to determine the
exact distribution and arrangement of the spacers. The total
distance between the wheel flanges should be 3/16 to 1/4 inch (5
to 6 mm) greater than the width of the beam flange. The number
of spacers between the trolley side plate and the mounting lug
on the hoist must be the same in all four locations in order to
keep the hoist centered under the I-beam. The remaining spacers
must be equally distributed on the outside of the trolley side
plates.
NOTICE
• For specific information relating to trolley installation refer
to the manufacturers’ manual supplied with the trolley.
HLK Hoist Plain Rigid Trolley
WARNING
• A minimum of one adjusting spacer must be placed on the
outside of the trolley side plates. Ensure correct installation
as described in the parts, operation and maintenance manual
provided with the trolley.
Trolley bolt nuts (207) and (220) torque requirements:
On HL1000K, HL1500K, HL2000K and HL3000K hoists
torque to 150 ft lbs (203 Nm).
On HL4500K and HL6000K hoists torque to 250 ft lbs (339
Nm).
Prior to installing the hoist, carefully inspect it for possible
shipping damage.
Hoists are supplied fully lubricated from the factory. Lubrication
of the load chain is recommended before initial hoist operation.
CAUTION
• Owners and users are advised to examine specific, local or
other regulations, including American National Standards
Institute and/or OSHA Regulations which may apply to a
particular type of use of this product before installing or
putting hoist to use.
WARNING
• A falling load can cause injury or death. Before installing,
read “SAFETY INFORMATION”.
• The supporting structures and load-attaching devices used
in conjunction with this hoist must provide adequate support
to handle all hoist operations plus the weight of the hoist and
attached equipment. This is the customer’s responsibility. If
in doubt, consult a registered structural engineer.
Hoist Checks
Make certain your hoist is properly installed. A little extra time
and effort in so doing can contribute toward preventing
accidents and helping you get the best service possible.
Always make certain the supporting member from which the
hoist is suspended is strong enough to support the weight of the
hoist plus the weight of a maximum rated load plus a liberal
safety factor.
CAUTION
• Before placing this hoist in service, remove square headed
pipe plug from oil fill hole and replace with hex headed
breather plug attached to caution tag CA210-121.
1. Remove the solid shipping plug located on top of the hoist
and install the attached breather plug prior to using the
hoist.
2. With the hoist placed in its normal level position check that
the gear case oil level is at the check plug on the side of the
gear box.
Hoist Mounting
Hook Mounted Hoist Installation
Place hook over mounting structure. Ensure hook is large
enough to properly fit on structure. Make sure hook latch is
engaged.
Ensure the supporting member rests completely within the
saddle of the hook and is centered directly above the hook
shank. Hoist must freely hang from hook without restriction.
CAUTION
• The supporting member must position on the saddle of the
hook. Ensure hoist does not tilt to one side or the other.
INSTALLATION