2
TABLE OF CONTENTS
Safety Information
Danger, Warning, Caution and Notice .............................................................................................................................................................. 3
Safety Summary ................................................................................................................................................................................................. 3
Safe Operating Procedures ................................................................................................................................................................................ 4
Warning Tags and Labels ................................................................................................................................................................................... 4
Specifications
Model Code Explanation ................................................................................................................................................................................... 6
Installation
Hoist Checks ...................................................................................................................................................................................................... 7
Hoist Mounting .................................................................................................................................................................................................. 7
Chain Container ................................................................................................................................................................................................. 8
Air System .......................................................................................................................................................................................................... 8
Pendant Control Adjustments ............................................................................................................................................................................ 9
Storing the Hoist ................................................................................................................................................................................................ 9
Operation
Initial Operating Checks .................................................................................................................................................................................. 10
Hoist Controls .................................................................................................................................................................................................. 10
Pendant Controls .............................................................................................................................................................................................. 10
Pull Chain Control ........................................................................................................................................................................................... 11
Inspection
Records and Reports ........................................................................................................................................................................................ 12
Load Chain Reports ......................................................................................................................................................................................... 12
Frequent Inspection ......................................................................................................................................................................................... 12
Periodic Inspection .......................................................................................................................................................................................... 13
Hoists Not in Regular Use ............................................................................................................................................................................... 14
Inspection and Maintenance Report ................................................................................................................................................................ 15
Troubleshooting .............................................................................................................................................................................................. 16
Lubrication
General Lubrication ......................................................................................................................................................................................... 17
Maintenance
Load Chain Care .............................................................................................................................................................................................. 18
Initial Chain Installation .................................................................................................................................................................................. 19
Chain Replacement .......................................................................................................................................................................................... 22
Servicing the Filter and Strainer ...................................................................................................................................................................... 23
Disassembly ..................................................................................................................................................................................................... 23
Cleaning, Inspection and Repair ..................................................................................................................................................................... 25
Assembly .......................................................................................................................................................................................................... 25
Load Test .......................................................................................................................................................................................................... 31
Assembly Drawings and Parts Lists ..................................................................................................................................................... 33 - 61
Assembly Drawing and Parts List Table of Contents ..................................................................................................................................... 32
Parts Ordering Information
Return Goods Policy ........................................................................................................................................................................................ 62
Disposal ............................................................................................................................................................................................................ 62
Warranty Information ................................................................................................................................................................................... 63
Offices and Addresses .................................................................................................................................................................................... 64
Summary of Contents for HL1000K
Page 33: ...33 HOIST PARTS SECTION GUIDE ...
Page 34: ...34 HOIST HOUSING ASSEMBLY PARTS DRAWING ...
Page 36: ...36 HOIST VALVE CHEST ASSEMBLY PARTS DRAWING ...
Page 38: ...38 HOIST GEARING ASSEMBLY PARTS DRAWING ...
Page 40: ...40 HOIST BRAKE ASSEMBLY PARTS DRAWING ...
Page 44: ...44 HL1000K HL1000KR AND HL1500K HOOK ASSEMBLY PARTS DRAWING ...
Page 46: ...46 HL2000K AND HL3000K HOOK ASSEMBLY PARTS DRAWING ...
Page 48: ...48 HL4500K HOOK ASSEMBLY PARTS DRAWING ...
Page 50: ...50 HL6000K HOOK ASSEMBLY PARTS DRAWING ...
Page 52: ...52 PENDANT ASSEMBLY PARTS DRAWING ...
Page 54: ...54 FABRIC CHAIN CONTAINER ASSEMBLY PARTS DRAWING ...
Page 56: ...56 METAL CHAIN CONTAINER ASSEMBLY PARTS DRAWING ...