Infinity Solutions 7K Plus Service Manual Download Page 3

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Table of Contents

Table of Contents ..............................................................................................................................................iii

Service Manual Notes.........................................................................................................................................v

Tools Needed..................................................................................................................................................................... v

Parts:.................................................................................................................................................................................. v

Technical Help ................................................................................................................................................................... v

Additional Notes ................................................................................................................................................................. v

1. Machine Overview ..........................................................................................................................................6

1.1. Covers......................................................................................................................................................................... 7

2. Drive Train .......................................................................................................................................................8

2.1. Conveyor Drive Pulley & O-Ring ................................................................................................................................ 8

2.2. Drive Motor: Belt, Pulleys, and Clutch ........................................................................................................................ 9

2.3. Gears ..........................................................................................................................

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2.4. Double Sided Timing Belt and Drive Pulleys ............................................................................................................ 11

3. Feed Table .....................................................................................................................................................12

3.1. Feed Table ................................................................................................................................................................ 12

3.2. Feed Drive Belts ....................................................................................................................................................... 13

4. Feed Gauge ...................................................................................................................................................14

5. Nip Wheel ......................................................................................................................................................15

6. Conveyor .......................................................................................................................................................16

6.1. Extended Conveyor Belts ......................................................................................................................................... 16

6.2. Conveyor Belts............................................................................................................

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7. Wiper..............................................................................................................................................................17

8. Rolls ...............................................................................................................................................................18

9. Electrical........................................................................................................................................................20

9.1. Drive Motor ............................................................................................................................................................... 20

9.2. Touch Screen............................................................................................................................................................ 20

9.3. PLC ........................................................................................................................................................................... 21

9.4. Power Supply............................................................................................................................................................ 21

9.5. Motor Drive ............................................................................................................................................................... 21

9.6. Doubles Detection..................................................................................................................................................... 22

9.6.1 Optic Cable .......................................................................................................................................................................... 22

9.6.2 Optic Amplifier...................................................................................................................................................................... 22

9.6.3 Sensor Alignment................................................................................................................................................................. 23

9.6.4 “Teaching” the Optic Amplifier.............................................................................................................................................. 23

9.7. Feed Counter ............................................................................................................................................................ 23

10. Troubleshooting .........................................................................................................................................24

10.1. Machine Will Not Power On .................................................................................................................................... 24

10.2. Machine Powers On But Will Not Run .................................................................................................................... 24

10.3. Machine Stops Running.......................................................................................................................................... 25

10.4. Paper Jams ............................................................................................................................................................. 25

10.5. Improper Functioning of the Machine ..................................................................................................................... 26