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USER 

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Immergas S.p.A. declines all liability due to printing or transcription errors, reserving the right to make any modifications to its technical and commercial 

documents without forewarning.

INSTALLATOR

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MAINTENANCE

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Dear Customer,

Our compliments for having chosen a top-quality Immergas product, able to assure well-being and safety for a long period of time. As an Immergas 

customer you can also count on a qualified after-sales service, prepared and updated to guarantee constant efficiency of your boiler.

Read the following pages carefully: you will be able to draw useful suggestions regarding the correct use of the appliance, the respect of which, will confirm 

your satisfaction for the Immergas product.

Contact our area authorised after-sales centre as soon as possible to request commissioning. Our technician will verify the correct functioning conditions; 

he will perform the necessary calibrations and will demonstrate correct use of the generator.

For any interventions or routine maintenance contact Immergas Authorised Centres: these have original spare parts and boast of specific preparation 

directly from the manufacturer.

General recommendations

All Immergas products are protected with packaging suitable for transport. The material must be stored in dry environments and protected from bad weather.

The instruction book is an integral and important part of the product and must be consigned to the user also in the case of transfer of ownership.

It must be kept well and consulted carefully, as all of the warnings supply important indications for safety in the installation, use and maintenance stages.

This instruction booklet contains technical information on how installing Immergas boilers. For other issues related to installation of boilers (i.e.: safety 

in work sites, environment protection, injury prevention), comply with the laws in force and technical standards.

Installation and maintenance must be performed in compliance with the regulations in force, according to the manufacturer and professionally qualified 

staff, intending staff with specific technical skills in the plant sector.

Improper installation or assembly of Immergas appliance and/or components, accessories, kit and devices can cause unexpected problems to persons, 

animals and objects. Read the provided product instructions carefully in order to install the product correctly. Maintenance must be carried out by skilled 

technical staff. The Immergas  Authorised After-sales Service represents a guarantee of qualifications and professionalism.

The appliance must only be destined for the use for which it has been expressly declared. Any other use must be considered improper and therefore dangerous.

In the case of errors during installation, running and maintenance due tot he failure to comply with the technical laws in force, standards or the instructions 

contained in this book (or however supplied by the manufacturer), the manufacturer is excluded from any contractual and extra-contractual liability for 

any damages and the appliance warranty is invalidated.

For further information regarding legislative and statutory provisions relative to the installation of gas heat generators, consult the Immergas site at the 

following address: www.immergas.com

INDEX

Installation of the boiler ...........................3

1.1  Installation recommendation. .................3

1.2  Main dimensions. ......................................3

1.3 Attachments. ..............................................4

1.4  Remote controls and room 

chronothermostats (optional). ................5

1.5  External probe (optional). ........................5

1.6  Installation outside in a partially 

protected place. ..........................................6

1.7  Installation indoors. ..................................7

1.8  Fume exhaust to flue/chimney...............12

1.9  Ducting of existing flues. ........................12

1.10  Flues, chimneys and chimney caps. ......12

1.11  System filling. ...........................................13

1.12  Gas system start-up. ................................13

1.13  Boiler start-up (lighting). .......................13

1.14  Domestic hot water boiler device..........13

1.15  Circulation pump. ...................................13

1.16  Kits available on request. ........................13

1.17  Zeus 24-28 kw boiler components. .......14

User and maintenance instructions ......15

2.1  Cleaning and maintenance. ...................15

2.2  General warnings. ...................................15

2.3  Control panel. ..........................................15

2.4  Ignition of the boiler. ..............................16

2.5  Fault and anomaly signals. .....................16

2.6  Boiler shut-down. ....................................16

2.7  Restoring heating system pressure. .......17

2.8  Draining the system. ...............................17

2.9  Anti-freeze protection. ...........................17

2.10  Case cleaning. ..........................................17

2.11 Decommissioning. ..................................17

Boiler commissioning (initial check) ...18

3.1  Plumbing layout. .....................................18

3.2  Wiring diagram. ......................................19

3.3 Troubleshooting. .....................................19

3.4  Converting the boiler to other  

types of gas. ..............................................20

3.5  Checks following conversion to  

another type of gas. .................................20

3.6  Possible adjustments of the gas valve. ..20

3.7  Programming the circuit board.............20

3.8  Automatic slow ignition function  

with timed ramp delivery. ......................21

3.9  Chimney sweep “function”. ....................21

3.10  Pump anti-block function. .....................22

3.11  Three-way anti-block system. ................22

3.12  Radiator anti-freeze function. ...............22

3.13  Electronic card periodical self-check. ..22

3.14  Casing removal. .......................................22

3.15  Yearly appliance check and  

maintenance. ............................................22

3.16  Variable heat power ................................23

3.17  Combustion parameters. ........................24

3.18  Technical data. .........................................25

Summary of Contents for ZEUS 24 Superior

Page 1: ...ZEUS 24 28 kW IE Instruction booklet and warning 1 038761ENG...

Page 2: ...ct correctly Maintenance must be carried out by skilled technical staff The Immergas Authorised After sales Service represents a guarantee of qualifications and professionalism The appliance must only...

Page 3: ...sure sufficient space for normal servicing therefore it is advisable to leave a clearance of at least 3 cm between the boiler casing and the vertical sides of the cabinet Leave adequate space above th...

Page 4: ...ranty before making the boiler connections carefully clean the heating system pipes radiators etc with special pickling or de scaling products to remove any deposits that could compromise correct boil...

Page 5: ...t function disabled i e it must be set to On Off mode The CRD cannot be used for plants divided into zones Electrical connection of the Remote Friend ControlV2 or chronothermostat On Off Optional The...

Page 6: ...s Cut the seal in the relative groove at the desired diameter 80 run it along the bend and fix it using the sheet steel plate Insert the exhaust pipe with the male end smooth into the female side of t...

Page 7: ...the boiler the fumes separator positioned on the air fumes extraction well must be adjusted Fig 1 12 Adjustment is carried out by loosening the front retainer screw and moving the indicator to the cor...

Page 8: ...Exhaust m 2 0 Terminal complete with concentric hori zontal intake exhaust 80 125 Intake and Exhaust 33 m 2 0 m 5 5 Intake m 14 3 Exhaust m 11 0 Terminal complete with concentric horizontal intake exh...

Page 9: ...t kits 80 125 Kit assembly Fig 1 18 install the bend with flange 2 on the central hole of theboiler inserting the seal 1 and tighten using the screws in the kit Fit the male end smooth of the adapter...

Page 10: ...flues and air intake pipes according to the diagram shown in the figure Fig 1 22 Fumes are expelled from duct S Air is taken in through duct A for combustion Intake duct A can be installed either on...

Page 11: ...red use 80 pipes with insulation see insulated separator kit 80 80 chapter Insulated separator kit 80 80 Kit assembly Fig 1 26 install flange 4 on the central hole of the boiler fitting seal 1 and tig...

Page 12: ...kit optional air intake takes place directly from the environment in which the boiler is installed and the fumes are expelled in an individual flue or directly to the outside The boiler in this config...

Page 13: ...tail to ensure maximum reliability Thelowerinspectionflangeensurespracticalcontrol oftheboilerandthecoiledheatexchangerandeasy internal cleaning The domestic water attachments are found on the flange...

Page 14: ...irculation pump 9 Gas valve 10 3 way valve motorised 11 System filler tap 12 System expansion tank 13 Domestic hot water probe 1 17 ZEUS 24 28 KW BOILER COMPONENTS 14 Stainless Steel Boiler 15 3 bar s...

Page 15: ...devices for flue extraction and relative accessories switch off the appliance and on completion of operations ensure that a qualified technician checks efficiency of the ducting or other devices Neve...

Page 16: ...it and that the system is free of air deaerated circulating pump blocked free the circulating pump If this phenomenon occurs frequently contact a qualified technician for assistance e g Immergas Techn...

Page 17: ...elow 4 C and stops once it exceeds 42 C The antifreeze function is guaranteed if the boiler is fully operative and not in block status and is electrically powered To avoid keeping the system switched...

Page 18: ...nd or exhaust terminals are not blocked check activation of the no air safety pressure switch ensure activation of all adjustment devices seal the gas flow rate regulation devices if settings are modi...

Page 19: ...ESHOOTING N B Maintenance must be carried out by a qualified technician e g Immergas Technical Assistance Service Smell of gas Caused by leakage from gas circuit pipelines Check sealing efficiency of...

Page 20: ...f gas by turning in a clockwise direction the heating potential increases and in an anti clockwise direction it decreases Adjust the boiler minimum thermal input Fig 3 3 N B only proceed after having...

Page 21: ...seconds LED 7 650 seconds Standard setting LED 8 Heating switch on delay request from Room thermostat and Remote Friend ControlV2 The boiler is set to switch on immediately after a request In the cas...

Page 22: ...n the casing Unhook the lower part of the casing as described in the figure Pull the casing 4 forwards and up at the same time see figure to detachit from the upper hooks 3 15 YEARLY APPLIANCE CHECK A...

Page 23: ...erted in the test pressure outlet of the modulating adjustable gas valve and on the sealed chamber positive pressure test outlet The power data given in the table is obtained with intake exhaust pipe...

Page 24: ...ppm 123 71 161 84 165 80 Flue temperature at nominal heat output C 108 109 107 Flue temperature at minimum heat output C 87 91 91 Zeus 28 kW Gas nozzle diameter mm 1 35 0 79 0 79 Supply pressure mbar...

Page 25: ...loss at case with burner On Off 0 40 0 89 0 60 0 62 Heat loss at flue with burner On Off 5 50 0 03 5 50 0 01 Heating circuit max working pressure bar 3 3 Heating circuit max working temperature C 90...

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Page 28: ...mmergas com Immergas S p A 42041 Brescello RE Italy Tel 0522 689011 Fax 0522 680617 Certified company ISO 9001 This instruction booklet is made of ecological paper Cod 1 038761ENG rev ST 002107 000 10...

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