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3.10  PUMP ANTI-BLOCK FUNCTION.

If the main selector is set on “domestic water”  

(

) the boiler has a function that makes the 

pump start at least once every 24 hours for 2.5 

minutes in order to reduce the risk of the pump 

blocking due to extended inactivity.

If the main selector is set on “domestic water 

-heating”(

) the boiler has a function that 

makes the pump start at least once every 3 hours 

for 2.5 minutes.

3.11  THREE-WAY ANTI-BLOCK SYSTEM.

Both in “domestic” and in “domestic-heating” 

phase the boiler is equipped with a function that 

starts the three-way motorized group 24 hours 

after it was last in operation, running it for a full 

cycle so as to reduce the risk of the three-way group 

becoming blocked due to prolonged inactivity.

3.12  RADIATOR ANTI-FREEZE 

FUNCTION.

If the system return water is below 4°C, the boiler 

starts up until reaching 42°C.

3.13  ELECTRONIC CARD PERIODICAL 

SELF-CHECK.

During operation in heating mode or with boiler 

in standby, the function activates every 18 hours 

after the last boiler check/power supply. In case 

of operation in domestic circuit mode the self-

check starts within 10 minutes after the end of 

the drawing in progress, for a length of approx. 

10 seconds.

N.B.:

 During self-check, the boiler remains off, 

including signalling.

3.14 CASING REMOVAL.

To facilitate boiler maintenance the casing can be 

completely removed as follows (Fig. 3-5):

- Disassemble the lower cover by removing the 

two relevant screws (1).

- Unscrew the two screw fasteners on the 

dashboard and open it making it pivot.

- Unscrew the 2 fixing screws (2) on the casing.
- Unhook the lower part of the casing as 

described in the figure.

-  Pull the casing (4) forwards and up at the same 

time (see figure) to detachit from the upper 

hooks.

3.15 YEARLY APPLIANCE CHECK AND 

MAINTENANCE.

The following checks and maintenance should 

be performed at least once a year.

- Clean the flue side of the heat exchanger.
- Clean the main burner.
-  Visually check the fume hood for deterioration 

or corrosion.

- Check correct lighting and operation.
- Ensure correct calibration of the burner in 

domestic water and heating phases.

- Check correct operation of control and 

adjustment devices and in particular:

  -  intervention of electrical main electrical 

switch on boiler;

  -  system control thermostat intervention;
  -  domestic water control thermostat 

intervention.

- Check that the internal system is properly 

sealed according to specifications.

- Check intervention of the device against no 

gas ionization flame control: intervention time 

must be less than10 seconds.

- Visually check for water leaks or oxidation 

from/on connections.

-  Visually check that the water safety drain valve 

is not blocked.

- Check that, after discharging system pressure 

and bringing it to zero (read on boiler pressure 

gauge), the expansion tank charge is at 1.0 bar.

- Check that the system static pressure (with 

system cold and after refilling the system by 

means of the filler cock) is between 1 and 1.2 

bar.

- Check visually that the safety and control 

devices have not been tampered with and/or 

shorted, in particular:

  -  temperature safety thermostat;
  -  system pressure switch;
  -  fumes pressure switch.
-  Check integrity of the boiler Magnesium anode.
- Check the condition and integrity of the 

electrical system and in particular:

  -  electrical power cables must be inside the 

whipping;

  -  there must be no traces of blackening or 

burning.

Summary of Contents for ZEUS 24 Superior

Page 1: ...ZEUS 24 28 kW IE Instruction booklet and warning 1 038761ENG...

Page 2: ...ct correctly Maintenance must be carried out by skilled technical staff The Immergas Authorised After sales Service represents a guarantee of qualifications and professionalism The appliance must only...

Page 3: ...sure sufficient space for normal servicing therefore it is advisable to leave a clearance of at least 3 cm between the boiler casing and the vertical sides of the cabinet Leave adequate space above th...

Page 4: ...ranty before making the boiler connections carefully clean the heating system pipes radiators etc with special pickling or de scaling products to remove any deposits that could compromise correct boil...

Page 5: ...t function disabled i e it must be set to On Off mode The CRD cannot be used for plants divided into zones Electrical connection of the Remote Friend ControlV2 or chronothermostat On Off Optional The...

Page 6: ...s Cut the seal in the relative groove at the desired diameter 80 run it along the bend and fix it using the sheet steel plate Insert the exhaust pipe with the male end smooth into the female side of t...

Page 7: ...the boiler the fumes separator positioned on the air fumes extraction well must be adjusted Fig 1 12 Adjustment is carried out by loosening the front retainer screw and moving the indicator to the cor...

Page 8: ...Exhaust m 2 0 Terminal complete with concentric hori zontal intake exhaust 80 125 Intake and Exhaust 33 m 2 0 m 5 5 Intake m 14 3 Exhaust m 11 0 Terminal complete with concentric horizontal intake exh...

Page 9: ...t kits 80 125 Kit assembly Fig 1 18 install the bend with flange 2 on the central hole of theboiler inserting the seal 1 and tighten using the screws in the kit Fit the male end smooth of the adapter...

Page 10: ...flues and air intake pipes according to the diagram shown in the figure Fig 1 22 Fumes are expelled from duct S Air is taken in through duct A for combustion Intake duct A can be installed either on...

Page 11: ...red use 80 pipes with insulation see insulated separator kit 80 80 chapter Insulated separator kit 80 80 Kit assembly Fig 1 26 install flange 4 on the central hole of the boiler fitting seal 1 and tig...

Page 12: ...kit optional air intake takes place directly from the environment in which the boiler is installed and the fumes are expelled in an individual flue or directly to the outside The boiler in this config...

Page 13: ...tail to ensure maximum reliability Thelowerinspectionflangeensurespracticalcontrol oftheboilerandthecoiledheatexchangerandeasy internal cleaning The domestic water attachments are found on the flange...

Page 14: ...irculation pump 9 Gas valve 10 3 way valve motorised 11 System filler tap 12 System expansion tank 13 Domestic hot water probe 1 17 ZEUS 24 28 KW BOILER COMPONENTS 14 Stainless Steel Boiler 15 3 bar s...

Page 15: ...devices for flue extraction and relative accessories switch off the appliance and on completion of operations ensure that a qualified technician checks efficiency of the ducting or other devices Neve...

Page 16: ...it and that the system is free of air deaerated circulating pump blocked free the circulating pump If this phenomenon occurs frequently contact a qualified technician for assistance e g Immergas Techn...

Page 17: ...elow 4 C and stops once it exceeds 42 C The antifreeze function is guaranteed if the boiler is fully operative and not in block status and is electrically powered To avoid keeping the system switched...

Page 18: ...nd or exhaust terminals are not blocked check activation of the no air safety pressure switch ensure activation of all adjustment devices seal the gas flow rate regulation devices if settings are modi...

Page 19: ...ESHOOTING N B Maintenance must be carried out by a qualified technician e g Immergas Technical Assistance Service Smell of gas Caused by leakage from gas circuit pipelines Check sealing efficiency of...

Page 20: ...f gas by turning in a clockwise direction the heating potential increases and in an anti clockwise direction it decreases Adjust the boiler minimum thermal input Fig 3 3 N B only proceed after having...

Page 21: ...seconds LED 7 650 seconds Standard setting LED 8 Heating switch on delay request from Room thermostat and Remote Friend ControlV2 The boiler is set to switch on immediately after a request In the cas...

Page 22: ...n the casing Unhook the lower part of the casing as described in the figure Pull the casing 4 forwards and up at the same time see figure to detachit from the upper hooks 3 15 YEARLY APPLIANCE CHECK A...

Page 23: ...erted in the test pressure outlet of the modulating adjustable gas valve and on the sealed chamber positive pressure test outlet The power data given in the table is obtained with intake exhaust pipe...

Page 24: ...ppm 123 71 161 84 165 80 Flue temperature at nominal heat output C 108 109 107 Flue temperature at minimum heat output C 87 91 91 Zeus 28 kW Gas nozzle diameter mm 1 35 0 79 0 79 Supply pressure mbar...

Page 25: ...loss at case with burner On Off 0 40 0 89 0 60 0 62 Heat loss at flue with burner On Off 5 50 0 03 5 50 0 01 Heating circuit max working pressure bar 3 3 Heating circuit max working temperature C 90...

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Page 28: ...mmergas com Immergas S p A 42041 Brescello RE Italy Tel 0522 689011 Fax 0522 680617 Certified company ISO 9001 This instruction booklet is made of ecological paper Cod 1 038761ENG rev ST 002107 000 10...

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