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1.7  INSTALLATION INDOORS.

• Type C configuration, sealed chamber and 

forced draught.

Immergas supplies various solutions separately 

from the boiler regarding the installation of air 

intake terminals and flue extraction; fundamen-

tal for boiler operation.

Important: the boiler must only be installed 

together with an origin Immergas air intake 

and fume extraction system. This system can 

be identified by a special distinctive marking 

bearing the note: “not for condensing boilers”.

The fume exhaust pipes must not be in contact 

with or near flammable materials and must not 

cross building structures or walls made of flam-

mable materials.
• Resistance factors and equivalent lengths. 

Each flue extraction system component is 

designed with a 

Resistance Factor 

based on 

preliminary tests and specified in the table 

below The resistance factor for individual 

components does not depend either on the type 

of boiler on which it is installed or the actual 

dimensions. It is based on the temperature of 

fluids conveyed through the ducts and therefore 

varies according to applications for air intake 

or flue exhaust Each single component has a 

resistance corresponding to a certain length 

in metres of pipe of the same diameter; the 

so-called 

equivalent length

, obtained from the 

ration between he relative Resistance Factors. 

All boilers have an experimentally obtainable 

maximum Resistance Factor equal to 100.

 

The maximum Resistance Factor allowed 

corresponds to the resistance encountered with 

the maximum allowed pipe length for each 

type of Terminal Kit. This information enables 

calculations to verify the possibility of various 

configurations of flue extraction systems.

Positioning of double lip seals.

 

For correct 

positioning of lip seals on elbows and extensions, 

follow the assembly direction given in the figure 

(Fig. 1-7).

Fumes separator adjustment.

 For correct 

functioning of the boiler the fumes separator 

positioned on the air/fumes extraction well must 

be adjusted (Fig. 1-12).

Adjustment is carried out by loosening the 

front retainer screw and moving the indicator 

to the correct position, aligning its value to the 

horizontal reference (Fig. 1-12). Once adjustment 

has been performed, tighten the screw to fix the 

separator. Appropriate adjustment takes place on 

the basis of the type of pipe and its extension: this 

calculation can be carried out using the fumes 

separator adjustment tables.

Fumes

separator

*Duct length in metres

  

Ø 80 horizontal

With two bends

3

From 0 to 4

5

From 4 to 26

6

From 26 to 35

Fumes

separator

Duct length in metres  

Ø 80/125 horizontal

3

From 0 to 0,5

5

From 0,5 to 4,6

10

From 4,6 to 7,4

Fumes

separator

Duct length in metres  

Ø 80/125 vertical

3

From 0 to 5,4

5

From 5,4 to 9,5

10

From 9,5 to 12,2

Fumes

separator

*Duct length in metres 

Ø 80 vertical

without bends

3

Da 0 to 8

5

Da 8 to 30

6

Da 30 to 40

The values for maximum length are considered 

with 1 metre of exhaust pipe and the remaining 

on intake.

Fumes

separator

Duct length in metres  

Ø 60/100 horizontal

3

From 0 to 0,5

5

From 0,5 to 2

10

From 2 to 3

Fumes

separator

Duct length in metres  

Ø 60/100 vertical

3

From 0 to 2,2

5

From 2,2 to 3,7

10

From 3,7 to 4,7

Fumes separator adjustments 

Zeus 24 kW.

Fumes separator adjustments 

Zeus 28 kW.

Fumes

separator

*Duct length in metres  

Ø 80 horizontal

with two bends

3

From 0 to 2

5

From 2 to 21

7

From 21 to 35

Fumes

separator

Duct length in metres  

Ø 80/125 horizontal

3

From 0 to 0,5

5

From 0,5 to 4,6

10

From 4,6 to 10,1

Fumes

separator

Duct length in metres  

Ø 80/125 vertical

3

From 0 to 5,4

5

From 5,4 to 9,5

10

From 9,5 to 15,0

Fumes

separator

*Duct length in metres 

Ø 80 vertical

without bends

3

From 0 to 6

5

From 6 to 25

7

From 25 to 40

Fumes

separator

Duct length in metres

  

Ø 60/100 

horizontal

3

From 0 to 0,5

5

From 0,5 to 2

10

From 2 to 3

Fumes

separator

Duct length in metres  

Ø 60/100 vertical

3

From 0 to 2,2

5

From 2,2 to 3,7

10

From 3,7 to 5,7

The values for maximum length are considered 

with 1 metre of exhaust pipe and the remaining 

on intake.

Summary of Contents for ZEUS 24 Superior

Page 1: ...ZEUS 24 28 kW IE Instruction booklet and warning 1 038761ENG...

Page 2: ...ct correctly Maintenance must be carried out by skilled technical staff The Immergas Authorised After sales Service represents a guarantee of qualifications and professionalism The appliance must only...

Page 3: ...sure sufficient space for normal servicing therefore it is advisable to leave a clearance of at least 3 cm between the boiler casing and the vertical sides of the cabinet Leave adequate space above th...

Page 4: ...ranty before making the boiler connections carefully clean the heating system pipes radiators etc with special pickling or de scaling products to remove any deposits that could compromise correct boil...

Page 5: ...t function disabled i e it must be set to On Off mode The CRD cannot be used for plants divided into zones Electrical connection of the Remote Friend ControlV2 or chronothermostat On Off Optional The...

Page 6: ...s Cut the seal in the relative groove at the desired diameter 80 run it along the bend and fix it using the sheet steel plate Insert the exhaust pipe with the male end smooth into the female side of t...

Page 7: ...the boiler the fumes separator positioned on the air fumes extraction well must be adjusted Fig 1 12 Adjustment is carried out by loosening the front retainer screw and moving the indicator to the cor...

Page 8: ...Exhaust m 2 0 Terminal complete with concentric hori zontal intake exhaust 80 125 Intake and Exhaust 33 m 2 0 m 5 5 Intake m 14 3 Exhaust m 11 0 Terminal complete with concentric horizontal intake exh...

Page 9: ...t kits 80 125 Kit assembly Fig 1 18 install the bend with flange 2 on the central hole of theboiler inserting the seal 1 and tighten using the screws in the kit Fit the male end smooth of the adapter...

Page 10: ...flues and air intake pipes according to the diagram shown in the figure Fig 1 22 Fumes are expelled from duct S Air is taken in through duct A for combustion Intake duct A can be installed either on...

Page 11: ...red use 80 pipes with insulation see insulated separator kit 80 80 chapter Insulated separator kit 80 80 Kit assembly Fig 1 26 install flange 4 on the central hole of the boiler fitting seal 1 and tig...

Page 12: ...kit optional air intake takes place directly from the environment in which the boiler is installed and the fumes are expelled in an individual flue or directly to the outside The boiler in this config...

Page 13: ...tail to ensure maximum reliability Thelowerinspectionflangeensurespracticalcontrol oftheboilerandthecoiledheatexchangerandeasy internal cleaning The domestic water attachments are found on the flange...

Page 14: ...irculation pump 9 Gas valve 10 3 way valve motorised 11 System filler tap 12 System expansion tank 13 Domestic hot water probe 1 17 ZEUS 24 28 KW BOILER COMPONENTS 14 Stainless Steel Boiler 15 3 bar s...

Page 15: ...devices for flue extraction and relative accessories switch off the appliance and on completion of operations ensure that a qualified technician checks efficiency of the ducting or other devices Neve...

Page 16: ...it and that the system is free of air deaerated circulating pump blocked free the circulating pump If this phenomenon occurs frequently contact a qualified technician for assistance e g Immergas Techn...

Page 17: ...elow 4 C and stops once it exceeds 42 C The antifreeze function is guaranteed if the boiler is fully operative and not in block status and is electrically powered To avoid keeping the system switched...

Page 18: ...nd or exhaust terminals are not blocked check activation of the no air safety pressure switch ensure activation of all adjustment devices seal the gas flow rate regulation devices if settings are modi...

Page 19: ...ESHOOTING N B Maintenance must be carried out by a qualified technician e g Immergas Technical Assistance Service Smell of gas Caused by leakage from gas circuit pipelines Check sealing efficiency of...

Page 20: ...f gas by turning in a clockwise direction the heating potential increases and in an anti clockwise direction it decreases Adjust the boiler minimum thermal input Fig 3 3 N B only proceed after having...

Page 21: ...seconds LED 7 650 seconds Standard setting LED 8 Heating switch on delay request from Room thermostat and Remote Friend ControlV2 The boiler is set to switch on immediately after a request In the cas...

Page 22: ...n the casing Unhook the lower part of the casing as described in the figure Pull the casing 4 forwards and up at the same time see figure to detachit from the upper hooks 3 15 YEARLY APPLIANCE CHECK A...

Page 23: ...erted in the test pressure outlet of the modulating adjustable gas valve and on the sealed chamber positive pressure test outlet The power data given in the table is obtained with intake exhaust pipe...

Page 24: ...ppm 123 71 161 84 165 80 Flue temperature at nominal heat output C 108 109 107 Flue temperature at minimum heat output C 87 91 91 Zeus 28 kW Gas nozzle diameter mm 1 35 0 79 0 79 Supply pressure mbar...

Page 25: ...loss at case with burner On Off 0 40 0 89 0 60 0 62 Heat loss at flue with burner On Off 5 50 0 03 5 50 0 01 Heating circuit max working pressure bar 3 3 Heating circuit max working temperature C 90...

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Page 28: ...mmergas com Immergas S p A 42041 Brescello RE Italy Tel 0522 689011 Fax 0522 680617 Certified company ISO 9001 This instruction booklet is made of ecological paper Cod 1 038761ENG rev ST 002107 000 10...

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