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1.11  SYSTEM FILLING.

Once the boiler is connected, proceed with system 

filling via the filling valve (Fig. 2-2).

Filling is performed at low speed to ensure release 

of air bubbles in the water via the boiler and heating 

system vents.

The boiler has a built-in automatic venting valve 

on the circulator. 

Check if the cap is loose.

 Open the 

radiator air vent valves.

Close vent valves only when water is delivered.

Close the filling valve when the boiler pressure gauge 

indicates approx. 1.2 bar.

N.B.

: During these operations, turn on the 

circulating pump at intervals by means of the 

main selector switch on the control pane. 

Vent the 

circulation pump by loosening the front cap and 

keeping the motor running.

Re-tighten the cap afterwards.

1.12  GAS SYSTEM START-UP.

To start up the system proceed as follows:

-  open windows and doors;
- avoid presence of sparks or naked flames;
- bleed all air from pipelines;
- check that the internal system is properly sealed 

according to specifications.

1.13  BOILER START-UP (LIGHTING).

For issue of the Declaration of Conformity provided 

for by Italian Law, the following must be performed 

for boiler start-up:

- check that the internal system is properly sealed 

according to specifications;

- ensure that the type of gas used corresponds to 

boiler settings;

-  switch on the boiler and ensure correct ignition;

- make sure that the gas flow rate and relevant 

pressure values comply withthose given in the 

manual (Para. 3.16);

-  ensure that the safety device is engaged in the event 

of gas supply failureand check activation time;

- check activation of the main circuit-breaker 

selector upstream from theboiler and on the unit;

-  check that the concentric intake/exhaust terminal 

(if fitted) is not blocked.

The boiler must not be started up in the event of 

failure to comply with any of the above.

N.B.: 

The boiler preliminary check must be carried 

out by a qualified technician. The boiler warranty is 

valid as of the date of testing. The test certificate and 

warranty is issued to the user.

1.14  DOMESTIC HOT WATER BOILER 

DEVICE.

The Zeus kW boiler is the accumulation type with 

a capacity of 45 litres. It contains a large coiled 

stainless steel heat exchanger pipe, which allows to 

notably reduce hot water production times. These 

boilers built with stainless steel casing and bottoms, 

guarantee long duration. The assembly concepts and 

welding (T.I.G.) are implemented to the minimum 

detail to ensure maximum reliability.

The lower inspection flange ensures practical control 

of the boiler and the coiled heat exchanger and easy 

internal cleaning. The domestic water attachments 

are found on the flange cover (cold inlet and hot 

outlet) and also the magnesium anode holder cap, 

including the latter, supplied as standard for internal 

protection of the boiler from possible corrosion.

N.B.:

 every year a skilled technician (e.g. Immergas 

Authorised After-sales Service), must check the 

efficiency of the boiler’s Magnesium Anode. The 

boiler is prepared for introduction of the domestic 

water re-circulation  connection.

1.15  CIRCULATION PUMP.

Zeus kW Range boilers are supplied with a built-in 

circulation pump with 3-position electric speed 

control. The boiler does not operate correctly with 

the circulation pump on first speed. To ensure op-

timal boiler operation, in the case of new systems 

(single pipe and module) it is recommended to 

use the circulation pump at maximum speed. The 

circulation pump is already fitted with a capacitor.

Pump release.

 If, after a prolonged period of inac-

tivity, the circulation pump is blocked, unscrew the 

front cap and turn the motor shaft using a screwdri-

ver. Take great care during this operation to avoid 

damage to the motor.

1.16  KITS AVAILABLE ON REQUEST.

• Kit of system shutoff valves (on request). The 

boiler is designed for installation of system shutoff 

valves to be placed on delivery and return pipes 

of the connection assembly. This kit is particularly 

useful for maintenance as it allows the boiler to be 

drained separately without having to empty the 

entire system. 

•  System zone Kit (on request). If the heating system 

is to be divided into several zones (max. three), in 

order to interlock them with separate adjustments 

and to keep water flow rate high for each zone, 

Immergas supplies zone system kits by request.

• Polyphosphate batching kit (on request). The 

polyphosphate dispenser Reduces  the formation 

of lime-scale and preserves the original heat 

exchange and domestic hot production water 

conditions. The boiler is prepared for application 

of the polyphosphate dispenser kit.

The above kits are supplied complete with instruc-

tions for assembly and use.

 

A  =  Total head available to the plant on the third speed (screws tightened by 1.5 revs with 

respect to the completely loose adjustment screws)

  B  =  Total head available to the plant on the second speed (screws tightened by 1.5 revs 

with respect to the completely loose adjustment screws).

Total head available to the plant.

To

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Capacity (l/h) 

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Zeus 24 kW

Zeus 28 kW

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Summary of Contents for ZEUS 24 Superior

Page 1: ...ZEUS 24 28 kW IE Instruction booklet and warning 1 038761ENG...

Page 2: ...ct correctly Maintenance must be carried out by skilled technical staff The Immergas Authorised After sales Service represents a guarantee of qualifications and professionalism The appliance must only...

Page 3: ...sure sufficient space for normal servicing therefore it is advisable to leave a clearance of at least 3 cm between the boiler casing and the vertical sides of the cabinet Leave adequate space above th...

Page 4: ...ranty before making the boiler connections carefully clean the heating system pipes radiators etc with special pickling or de scaling products to remove any deposits that could compromise correct boil...

Page 5: ...t function disabled i e it must be set to On Off mode The CRD cannot be used for plants divided into zones Electrical connection of the Remote Friend ControlV2 or chronothermostat On Off Optional The...

Page 6: ...s Cut the seal in the relative groove at the desired diameter 80 run it along the bend and fix it using the sheet steel plate Insert the exhaust pipe with the male end smooth into the female side of t...

Page 7: ...the boiler the fumes separator positioned on the air fumes extraction well must be adjusted Fig 1 12 Adjustment is carried out by loosening the front retainer screw and moving the indicator to the cor...

Page 8: ...Exhaust m 2 0 Terminal complete with concentric hori zontal intake exhaust 80 125 Intake and Exhaust 33 m 2 0 m 5 5 Intake m 14 3 Exhaust m 11 0 Terminal complete with concentric horizontal intake exh...

Page 9: ...t kits 80 125 Kit assembly Fig 1 18 install the bend with flange 2 on the central hole of theboiler inserting the seal 1 and tighten using the screws in the kit Fit the male end smooth of the adapter...

Page 10: ...flues and air intake pipes according to the diagram shown in the figure Fig 1 22 Fumes are expelled from duct S Air is taken in through duct A for combustion Intake duct A can be installed either on...

Page 11: ...red use 80 pipes with insulation see insulated separator kit 80 80 chapter Insulated separator kit 80 80 Kit assembly Fig 1 26 install flange 4 on the central hole of the boiler fitting seal 1 and tig...

Page 12: ...kit optional air intake takes place directly from the environment in which the boiler is installed and the fumes are expelled in an individual flue or directly to the outside The boiler in this config...

Page 13: ...tail to ensure maximum reliability Thelowerinspectionflangeensurespracticalcontrol oftheboilerandthecoiledheatexchangerandeasy internal cleaning The domestic water attachments are found on the flange...

Page 14: ...irculation pump 9 Gas valve 10 3 way valve motorised 11 System filler tap 12 System expansion tank 13 Domestic hot water probe 1 17 ZEUS 24 28 KW BOILER COMPONENTS 14 Stainless Steel Boiler 15 3 bar s...

Page 15: ...devices for flue extraction and relative accessories switch off the appliance and on completion of operations ensure that a qualified technician checks efficiency of the ducting or other devices Neve...

Page 16: ...it and that the system is free of air deaerated circulating pump blocked free the circulating pump If this phenomenon occurs frequently contact a qualified technician for assistance e g Immergas Techn...

Page 17: ...elow 4 C and stops once it exceeds 42 C The antifreeze function is guaranteed if the boiler is fully operative and not in block status and is electrically powered To avoid keeping the system switched...

Page 18: ...nd or exhaust terminals are not blocked check activation of the no air safety pressure switch ensure activation of all adjustment devices seal the gas flow rate regulation devices if settings are modi...

Page 19: ...ESHOOTING N B Maintenance must be carried out by a qualified technician e g Immergas Technical Assistance Service Smell of gas Caused by leakage from gas circuit pipelines Check sealing efficiency of...

Page 20: ...f gas by turning in a clockwise direction the heating potential increases and in an anti clockwise direction it decreases Adjust the boiler minimum thermal input Fig 3 3 N B only proceed after having...

Page 21: ...seconds LED 7 650 seconds Standard setting LED 8 Heating switch on delay request from Room thermostat and Remote Friend ControlV2 The boiler is set to switch on immediately after a request In the cas...

Page 22: ...n the casing Unhook the lower part of the casing as described in the figure Pull the casing 4 forwards and up at the same time see figure to detachit from the upper hooks 3 15 YEARLY APPLIANCE CHECK A...

Page 23: ...erted in the test pressure outlet of the modulating adjustable gas valve and on the sealed chamber positive pressure test outlet The power data given in the table is obtained with intake exhaust pipe...

Page 24: ...ppm 123 71 161 84 165 80 Flue temperature at nominal heat output C 108 109 107 Flue temperature at minimum heat output C 87 91 91 Zeus 28 kW Gas nozzle diameter mm 1 35 0 79 0 79 Supply pressure mbar...

Page 25: ...loss at case with burner On Off 0 40 0 89 0 60 0 62 Heat loss at flue with burner On Off 5 50 0 03 5 50 0 01 Heating circuit max working pressure bar 3 3 Heating circuit max working temperature C 90...

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Page 28: ...mmergas com Immergas S p A 42041 Brescello RE Italy Tel 0522 689011 Fax 0522 680617 Certified company ISO 9001 This instruction booklet is made of ecological paper Cod 1 038761ENG rev ST 002107 000 10...

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