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INS

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VERTICAL TERMINAL KIT 

FOR DIRECT DISCHARGE

INTAKE 

COVER KIT

1.6  INSTALLATION OUTSIDE IN A 

PARTIALLY PROTECTED PLACE.

N.B.:

 

a partially protected location is one in which 

the appliance is not exposed to the direct action of 

the weather (rain, snow, hail, etc.).

• Configuration type B, open chamber and 

forced draught.

The relevant terminal must be used for this 

configuration (present in the intake kit for the 

installation in question), which must be placed 

on the central hole of the boiler (see following 

figure). Air intake takes place directly from the 

environment in which the boiler is installed 

and fumes are expelled in an individual flue or 

directly to the outside.

The boiler in this configuration is classified as 

type B22 according to the standards.

With this configuration:

- air intake takes place directly from the 

environment in which the boiler is installed 

and only functions in permanently ventilated 

rooms

- the fumes pipe must be connected to its own 

individual flue or channelled directly into the 

external atmosphere.

The technical regulations in force must be 

respected.

• Fitting the cover kit.

 (Fig. 1-10) Remove the 

two plugs and the seals present from the two 

holes to the laterally to the central one.

  Install the Ø 80 outlet flange on the central 

hole of the boiler, taking care to insert the seal 

supplied with the kit and tighten by means 

of the screws provided. Install the top cover, 

fixing it with the screws previously removed 

from the lateral plugs. Engage the 90°, Ø 80 

bend with the male end (smooth) in the female 

end (with lip seal) of the Ø 80 flange until it 

stops. Cut the seal in the relative groove at the 

desired diameter (Ø 80), run it along the bend 

and fix it using the sheet steel plate. Insert the 

exhaust pipe with the male end (smooth) into 

the female side of the 90° bend, Ø 80, making 

sure that the relative washer has already been 

introduced. This will ensure tightness and 

coupling of the elements making up the kit.

Max. length of exhaust flue.

 The flue pipe (ver-

tical or horizontal) can be 

extended to a max. 

length of 12 m straight route, using insulated 

pipes 

(Fig. 1-28). To prevent problems of fume 

condensate in the exhaust pipe Ø 80, due to fume 

cooling through the wall, 

the length of the pipe 

must be limited to just 5 m (Fig. 1-25).

• 

Coupling of extension pipes and elbows. To 

install possible coupling extensions on other 

fume extraction elements, proceed as follows:: 

Fit the male end (smooth) of the pipe or elbow 

up to the stop on the female end (with lip seals) 

of the previously installed element; this will 

ensure correct seal and joining of the elements.

Example of installation with direct vertical 

terminal in partially protected locatio.

 When 

the vertical terminal for direct discharge of 

combustion fumes is used, a minimum gap of 

300 mm must be left between the terminal and 

the balcony above. The distance A + B (always 

with respect to the balcony above), must be equal 

to or less than 2000 mm (Fig. 1-9).

• Configuration without cover kit in a partially 

protected location (boiler type C).

By leaving the side plugs fitted it is possible 

to install the appliance externally without the 

cover kit. Installation is carried out using the 

horizontal concentric Ø60/100, Ø80/125 and 

Ø80/80 separator kits.

The cover kit include:

 N° 1 -  Heat moulded cover

 N° 1 -  Gasket camping plate

 N°  1  -  Gasket

 N° 1 -  Gasket clamp

The terminal kit includes:

 N°  1  -  Seal

 N° 1 -  Exhaust flange Ø 80

 N° 1 -  90° bend Ø 80

 N° 1 -  Exhaust pipe Ø 80

 N°  1  -  Ring

Summary of Contents for ZEUS 24 Superior

Page 1: ...ZEUS 24 28 kW IE Instruction booklet and warning 1 038761ENG...

Page 2: ...ct correctly Maintenance must be carried out by skilled technical staff The Immergas Authorised After sales Service represents a guarantee of qualifications and professionalism The appliance must only...

Page 3: ...sure sufficient space for normal servicing therefore it is advisable to leave a clearance of at least 3 cm between the boiler casing and the vertical sides of the cabinet Leave adequate space above th...

Page 4: ...ranty before making the boiler connections carefully clean the heating system pipes radiators etc with special pickling or de scaling products to remove any deposits that could compromise correct boil...

Page 5: ...t function disabled i e it must be set to On Off mode The CRD cannot be used for plants divided into zones Electrical connection of the Remote Friend ControlV2 or chronothermostat On Off Optional The...

Page 6: ...s Cut the seal in the relative groove at the desired diameter 80 run it along the bend and fix it using the sheet steel plate Insert the exhaust pipe with the male end smooth into the female side of t...

Page 7: ...the boiler the fumes separator positioned on the air fumes extraction well must be adjusted Fig 1 12 Adjustment is carried out by loosening the front retainer screw and moving the indicator to the cor...

Page 8: ...Exhaust m 2 0 Terminal complete with concentric hori zontal intake exhaust 80 125 Intake and Exhaust 33 m 2 0 m 5 5 Intake m 14 3 Exhaust m 11 0 Terminal complete with concentric horizontal intake exh...

Page 9: ...t kits 80 125 Kit assembly Fig 1 18 install the bend with flange 2 on the central hole of theboiler inserting the seal 1 and tighten using the screws in the kit Fit the male end smooth of the adapter...

Page 10: ...flues and air intake pipes according to the diagram shown in the figure Fig 1 22 Fumes are expelled from duct S Air is taken in through duct A for combustion Intake duct A can be installed either on...

Page 11: ...red use 80 pipes with insulation see insulated separator kit 80 80 chapter Insulated separator kit 80 80 Kit assembly Fig 1 26 install flange 4 on the central hole of the boiler fitting seal 1 and tig...

Page 12: ...kit optional air intake takes place directly from the environment in which the boiler is installed and the fumes are expelled in an individual flue or directly to the outside The boiler in this config...

Page 13: ...tail to ensure maximum reliability Thelowerinspectionflangeensurespracticalcontrol oftheboilerandthecoiledheatexchangerandeasy internal cleaning The domestic water attachments are found on the flange...

Page 14: ...irculation pump 9 Gas valve 10 3 way valve motorised 11 System filler tap 12 System expansion tank 13 Domestic hot water probe 1 17 ZEUS 24 28 KW BOILER COMPONENTS 14 Stainless Steel Boiler 15 3 bar s...

Page 15: ...devices for flue extraction and relative accessories switch off the appliance and on completion of operations ensure that a qualified technician checks efficiency of the ducting or other devices Neve...

Page 16: ...it and that the system is free of air deaerated circulating pump blocked free the circulating pump If this phenomenon occurs frequently contact a qualified technician for assistance e g Immergas Techn...

Page 17: ...elow 4 C and stops once it exceeds 42 C The antifreeze function is guaranteed if the boiler is fully operative and not in block status and is electrically powered To avoid keeping the system switched...

Page 18: ...nd or exhaust terminals are not blocked check activation of the no air safety pressure switch ensure activation of all adjustment devices seal the gas flow rate regulation devices if settings are modi...

Page 19: ...ESHOOTING N B Maintenance must be carried out by a qualified technician e g Immergas Technical Assistance Service Smell of gas Caused by leakage from gas circuit pipelines Check sealing efficiency of...

Page 20: ...f gas by turning in a clockwise direction the heating potential increases and in an anti clockwise direction it decreases Adjust the boiler minimum thermal input Fig 3 3 N B only proceed after having...

Page 21: ...seconds LED 7 650 seconds Standard setting LED 8 Heating switch on delay request from Room thermostat and Remote Friend ControlV2 The boiler is set to switch on immediately after a request In the cas...

Page 22: ...n the casing Unhook the lower part of the casing as described in the figure Pull the casing 4 forwards and up at the same time see figure to detachit from the upper hooks 3 15 YEARLY APPLIANCE CHECK A...

Page 23: ...erted in the test pressure outlet of the modulating adjustable gas valve and on the sealed chamber positive pressure test outlet The power data given in the table is obtained with intake exhaust pipe...

Page 24: ...ppm 123 71 161 84 165 80 Flue temperature at nominal heat output C 108 109 107 Flue temperature at minimum heat output C 87 91 91 Zeus 28 kW Gas nozzle diameter mm 1 35 0 79 0 79 Supply pressure mbar...

Page 25: ...loss at case with burner On Off 0 40 0 89 0 60 0 62 Heat loss at flue with burner On Off 5 50 0 03 5 50 0 01 Heating circuit max working pressure bar 3 3 Heating circuit max working temperature C 90...

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Page 28: ...mmergas com Immergas S p A 42041 Brescello RE Italy Tel 0522 689011 Fax 0522 680617 Certified company ISO 9001 This instruction booklet is made of ecological paper Cod 1 038761ENG rev ST 002107 000 10...

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