background image

3

1-1

1-2

INS

TALL

AT

O

R

US

ER

MAINTEN

AN

CE

YES

NO

Height 

(mm)

Width 

(mm)

Depth 

(mm)

890

580

380

ATTACHMENTS

GAS

PLANT

DOMESTIC 

HOT WATER

G

R

M

AC

AF

1/2”

3/4”

3/4”

1/2”

1/2”

1.2  MAIN DIMENSIONS.

Key:

  G  -  Gas supply

  R  -  System return

  M  -  System delivery

  RC  -  Domestic hot water re-circ.

 AC  -  Domestic hot water outlet

  AF  -  Domestic hot water inlet 

  V  -  Electric attachment

1

 INSTALLATION 

OF THE BOILER

1.1 INSTALLATION 

RECOMMENDATION.

The Zeus kW boiler has been designed for wall 

mounted installation only; they must be used 

to heat environments, to produce domestic hot 

water and similar purposes. 

The installation site and relative Immergas ac-

cessories must have suitable characteristics (both 

technical and structural), in order to allow (al-

ways in safe, efficiency and easiness conditions):

- installation (according to the legislation and 

technical standards in force);

- maintenance operations (including those 

scheduled, periodical, ordinary and special);

- removal (to the outdoors in a place suitable 

for loading and transporting appliances and 

components) as well as any replacement with 

equivalent appliances and/or components.

The wall surface must be smooth, without any 

protrusions or recesses enabling access to the 

rear part. They are NOT designed to be installed 

on plinths or floors (Fig. 1-1). 

By varying the type of installation the 

classification of the boiler also varies, precisely:

- B

22

 

type boiler 

if installed using the relevant 

terminal for air intake directly from the room 

in which the boiler has been installed.

-  C type boiler 

if installed using concentric pipes 

or other types of pipes envisioned for the sealed 

chamber boiler for intake of air and expulsion 

of fumes.

Only professionally qualified heating/plumbing 

technicians are authorised to install Immergas 

gas appliances.

Installation must be carried out according to the 

standards, current legislation and in compliance 

with local technical regulations and the required 

technical procedures.

 Installation of the Zeus kW boiler when powered 

by LPG must comply with the rules regarding 

gases with a greater density than air (remember, 

as an example, that it is prohibited to install plants 

powered with the above-mentioned gas in rooms 

where the floor is at a lower quota that the average 

external country one).

Before installing the appliance, ensure that it 

is delivered in perfect condition; if in doubt, 

contact the supplier immediately. Packing 

materials (staples, nails, plastic bags, polystyrene 

foam, etc.) constitute a hazard and must be kept 

out of the reach of children. If the appliance 

is installed inside or between cabinets, ensure 

sufficient space for normal servicing; therefore 

it is advisable to leave a clearance of at least 3 

cm between the boiler casing and the vertical 

sides of the cabinet.

Leave adequate space above the boiler for 

possible water and fume removal connections.

At least 60 cm must be left below the boiler 

in order to guarantee replacement of the 

magnesium anode. Keep all flammable objects 

away from the appliance (paper, rags, plastic, 

polystyrene, etc.).

 Do not place household appliances underneath 

the boiler as they could be damaged if the safety 

valve intervenes (if not conveyed away by a 

discharge funnel), or if there are leaks from the 

connections; on the contrary, the manufacturer 

cannot be held responsible for any damage 

caused to the household appliances.

In the event of malfunctions, faults or incorrect 

operation, turn the appliance

off immediately and contact a qualified technician 

(e.g. the Immergas Technical Assistance centre, 

which has specifically trained personnel and 

original spare parts).  Do not attempt to modify 

or repair the appliance alone. Failure to comply 

with the above implies personal responsibility 

and invalidates the warranty.
• Installation regulations: this boiler can be 

installed outside in a partially protected area. 

A partially protected location is one in which 

the appliance is not exposed to the direct action 

of the weather (rain, snow, hail, etc..).

Important

: Wall mounting of the boiler must 

guarantee stable and efficient support for the 

generator.

The plugs supplied are to be used only in 

conjunction with the mounting brackets or fixing 

template to fix the appliance to the wall;

 they only 

ensure adequate support if inserted correctly 

(according to technical standards) in walls made 

of solid or semi-hollow brick or block. In the 

case of walls made from hollow brick or block, 

partitions with limited static properties, or in any 

case walls other than those indicated, a static test 

must be carried out to ensure adequate support.

N.B.: the hex head screws supplied in the blister 

pack are to be used exclusively to fix the relative 

mounting bracket to the wall.

These boilers are used to heat water to below 

boiling temperature in atmospheric pressure.

They must be connected to a heating system and 

hot water circuit suited to their performance 

and capacity.

Anti-Legionella thermal treatment of the Im-

mergas storage tank (which can be activated 

through the specific function present on the set 

thermoregulation systems): during this phase, 

the water temperature inside the storage tank ex-

ceeds 60 °C resulting in burns hazards. Keep this 

DHW treatment under control (and inform the 

users), to prevent unexpected damage to persons, 

animals and objects. If required, a thermostatic 

valve must be installed at the DHW outlet to 

prevent burns.

Summary of Contents for ZEUS 24 Superior

Page 1: ...ZEUS 24 28 kW IE Instruction booklet and warning 1 038761ENG...

Page 2: ...ct correctly Maintenance must be carried out by skilled technical staff The Immergas Authorised After sales Service represents a guarantee of qualifications and professionalism The appliance must only...

Page 3: ...sure sufficient space for normal servicing therefore it is advisable to leave a clearance of at least 3 cm between the boiler casing and the vertical sides of the cabinet Leave adequate space above th...

Page 4: ...ranty before making the boiler connections carefully clean the heating system pipes radiators etc with special pickling or de scaling products to remove any deposits that could compromise correct boil...

Page 5: ...t function disabled i e it must be set to On Off mode The CRD cannot be used for plants divided into zones Electrical connection of the Remote Friend ControlV2 or chronothermostat On Off Optional The...

Page 6: ...s Cut the seal in the relative groove at the desired diameter 80 run it along the bend and fix it using the sheet steel plate Insert the exhaust pipe with the male end smooth into the female side of t...

Page 7: ...the boiler the fumes separator positioned on the air fumes extraction well must be adjusted Fig 1 12 Adjustment is carried out by loosening the front retainer screw and moving the indicator to the cor...

Page 8: ...Exhaust m 2 0 Terminal complete with concentric hori zontal intake exhaust 80 125 Intake and Exhaust 33 m 2 0 m 5 5 Intake m 14 3 Exhaust m 11 0 Terminal complete with concentric horizontal intake exh...

Page 9: ...t kits 80 125 Kit assembly Fig 1 18 install the bend with flange 2 on the central hole of theboiler inserting the seal 1 and tighten using the screws in the kit Fit the male end smooth of the adapter...

Page 10: ...flues and air intake pipes according to the diagram shown in the figure Fig 1 22 Fumes are expelled from duct S Air is taken in through duct A for combustion Intake duct A can be installed either on...

Page 11: ...red use 80 pipes with insulation see insulated separator kit 80 80 chapter Insulated separator kit 80 80 Kit assembly Fig 1 26 install flange 4 on the central hole of the boiler fitting seal 1 and tig...

Page 12: ...kit optional air intake takes place directly from the environment in which the boiler is installed and the fumes are expelled in an individual flue or directly to the outside The boiler in this config...

Page 13: ...tail to ensure maximum reliability Thelowerinspectionflangeensurespracticalcontrol oftheboilerandthecoiledheatexchangerandeasy internal cleaning The domestic water attachments are found on the flange...

Page 14: ...irculation pump 9 Gas valve 10 3 way valve motorised 11 System filler tap 12 System expansion tank 13 Domestic hot water probe 1 17 ZEUS 24 28 KW BOILER COMPONENTS 14 Stainless Steel Boiler 15 3 bar s...

Page 15: ...devices for flue extraction and relative accessories switch off the appliance and on completion of operations ensure that a qualified technician checks efficiency of the ducting or other devices Neve...

Page 16: ...it and that the system is free of air deaerated circulating pump blocked free the circulating pump If this phenomenon occurs frequently contact a qualified technician for assistance e g Immergas Techn...

Page 17: ...elow 4 C and stops once it exceeds 42 C The antifreeze function is guaranteed if the boiler is fully operative and not in block status and is electrically powered To avoid keeping the system switched...

Page 18: ...nd or exhaust terminals are not blocked check activation of the no air safety pressure switch ensure activation of all adjustment devices seal the gas flow rate regulation devices if settings are modi...

Page 19: ...ESHOOTING N B Maintenance must be carried out by a qualified technician e g Immergas Technical Assistance Service Smell of gas Caused by leakage from gas circuit pipelines Check sealing efficiency of...

Page 20: ...f gas by turning in a clockwise direction the heating potential increases and in an anti clockwise direction it decreases Adjust the boiler minimum thermal input Fig 3 3 N B only proceed after having...

Page 21: ...seconds LED 7 650 seconds Standard setting LED 8 Heating switch on delay request from Room thermostat and Remote Friend ControlV2 The boiler is set to switch on immediately after a request In the cas...

Page 22: ...n the casing Unhook the lower part of the casing as described in the figure Pull the casing 4 forwards and up at the same time see figure to detachit from the upper hooks 3 15 YEARLY APPLIANCE CHECK A...

Page 23: ...erted in the test pressure outlet of the modulating adjustable gas valve and on the sealed chamber positive pressure test outlet The power data given in the table is obtained with intake exhaust pipe...

Page 24: ...ppm 123 71 161 84 165 80 Flue temperature at nominal heat output C 108 109 107 Flue temperature at minimum heat output C 87 91 91 Zeus 28 kW Gas nozzle diameter mm 1 35 0 79 0 79 Supply pressure mbar...

Page 25: ...loss at case with burner On Off 0 40 0 89 0 60 0 62 Heat loss at flue with burner On Off 5 50 0 03 5 50 0 01 Heating circuit max working pressure bar 3 3 Heating circuit max working temperature C 90...

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Page 28: ...mmergas com Immergas S p A 42041 Brescello RE Italy Tel 0522 689011 Fax 0522 680617 Certified company ISO 9001 This instruction booklet is made of ecological paper Cod 1 038761ENG rev ST 002107 000 10...

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