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ICETEAM 1927 SL193-011342, Electronic Manual

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ICETEAM 1927 SL193-011342 Electronic Manual Download Page 5

Contents 

I.

 

Abbreviations ................................................................................................. 5

 

II.

 

Control panel ................................................................................................. 5

 

III.

 

Software version ............................................................................................. 6

 

IV.

 

Thermostats, Probes, Solenoids and Pressure Switches positions ............... 7

 

V.

 

Functions ...................................................................................................... 11

 

STOP ........................................................................................................................................................ 11

 

Resetting to zero the hour counter MA 

–

 MP ................................................................................................. 11

 

Resetting to zero of the total and partial hours counter ................................................................................. 11

 

Event log ................................................................................................................................................................. 12

 

PRODUCTION ..................................................................................................................................... 13

 

Cylinder ................................................................................................................................................................... 13

 

Cabinet ..................................................................................................................................................................... 15

 

STORAGE .............................................................................................................................................. 18

 

DEFROST ............................................................................................................................................... 19

 

Automatic Defrost ................................................................................................................................................ 19

 

Safety Defrost ......................................................................................................................................................... 19

 

VI.

 

Cleaning / Load / Calibration pump tubes................................................ 21

 

Calibration of the pump tubes .............................................................................................................. 21

 

Hour counter MA and MP .................................................................................................................... 24

 

VII.

 

Wash Days ................................................................................................... 25

 

VIII.

 

Keypad Locked ............................................................................................ 26

 

IX.

 

Alarms .......................................................................................................... 27

 

Power ON ................................................................................................................................................ 31

 

X.

 

Autosetup ..................................................................................................... 32

 

XI.

 

List of events ................................................................................................ 33

 

XII.

 

Programming Table (FOR USERS) ........................................................... 34

 

XIII.

 

Programming Table (FOR TECHNICIANS)............................................ 36

 

XIV.

 

HOT CALIBRATION ................................................................................ 43

 

XV.

 

View of electronic boards ............................................................................ 44

 

XVI.

 

Jumper IC573700148 .................................................................................... 45

 

XVII.

 

Control unit replacement/software upgrade .............................................. 46

 

Control unit replacement....................................................................................................................... 46

 

Software upgrade .................................................................................................................................... 46

 

XVIII.

 

Software updates .......................................................................................... 47

 

Summary of Contents for SL193-011342

Page 1: ...Electronic Manual English Version Ed00 10 2018 SL193 011342 P1...

Page 2: ......

Page 3: ...k is reserved exclusively for QUALIFIED TECHNICIANS Attached are electrical scheme and programming table When turned on the machine carries out a functional test of the display and all LEDs light up T...

Page 4: ...File name SW version Date Changes to previous version P1 1_00 mot 1_00 22 10 2018 First version...

Page 5: ...ST 19 Automatic Defrost 19 Safety Defrost 19 VI Cleaning Load Calibration pump tubes 21 Calibration of the pump tubes 21 Hour counter MA and MP 24 VII Wash Days 25 VIII Keypad Locked 26 IX Alarms 27 P...

Page 6: ...XIX C Ohm table 48 XX Sensor calibration after electronic board replacement 50...

Page 7: ...t EVRC Electrovalve Heat Cylinder EVRV Cab Electrovalve Heat Cabinet EVAria Electrovalve Air Cylinder MA Beater Motor MC Compressor Motor MIR Spigot micro switch MP Pump Motor MV Fan motor MVCab Cabin...

Page 8: ...00 10 2018 5 Control panel When a key is accepted the keypad emits an acoustic sound Key Operation STOP EXIT CLEANING TOUCHPAD BLOCKED SAVE PRODUCTION SAVE PUMP INCREASE STORAGE DECREASE RESET ICE CRE...

Page 9: ...version For example It means software version is 1 00 In case of you request assistance get the best possible support from IceTeam1927 the technician will always need to specify software version numb...

Page 10: ...SL193 011342 ED00 10 2018 7 Thermostats Probes Solenoids and Pressure Switches positions T RC EVRC IMS EVRC MIR EVRC...

Page 11: ...SL193 011342 ED00 10 2018 8 Figure 1 EVAria TEV Cab front side Figure 2 TRC back side TEV Cab EVRC EVAria EVRC T RC EVRC...

Page 12: ...SL193 011342 ED00 10 2018 9 Figure 3 PR Left Side PR EVRC TEC EVRC TEV EVRC Figure 4 5 TEC TEV...

Page 13: ...SL193 011342 ED00 10 2018 10 Figure 4 EVRV EVRC EVFC EVFV T CN back side EVRV EVRC EVRC EVRC EVFC EVRC EVFV EVRC T CN EVRC...

Page 14: ...ting to zero the hour counter MA MP To reset the MP hours counter to zero The MP counter resets to zero automatically after having performed a calibration of the pump pipe see CLEANING LOAD CALIBRATIO...

Page 15: ...e machine must be stopped Press and hold STOP for 3 The display will show the following sequence The last screen corresponds to the last stored event To scroll the events press the INCREASE button nex...

Page 16: ...eeps ON for a time programmed Delay beater T07 In this moment the cabinet will be cooled if necessary TEV Storage Temp T23 MC and MV keep ON and MVcab and EVFV will switch ON Once the HOT is reached i...

Page 17: ...U18 or T41 Time ON s air time OFF s liquid T20 T21 1 0 2 0 56 19 14 2 0 2 0 48 17 12 3 0 2 0 40 15 10 4 0 2 0 32 13 8 5 0 2 0 24 11 6 6 0 2 0 16 9 4 It also has value 7 free and adjustable in the Prog...

Page 18: ...ording to that established in the step Timeout Prd it is necessary to force the end of cycle as if the HOT had been reached and the events alarm memorized with Timeout Prd Alarm in the display If the...

Page 19: ...cond the remaining 75 tenths of second EVFCab ON If TGC 8 EVFCab OFF during 110 75 tenths of second the remaining 75 tenths of second EVFCab ON If TGC 5 EVFCab OFF during 100 75 tenths of second the r...

Page 20: ...that the cylinder is getting colder By pressing PRODUCTION again you can see the temperatura of the refrigerant at the entrance to the compressor TGC and in the condenser TCN and the fan speed By pres...

Page 21: ...the cylinder are controlled When TEC becomes higher than the set storage temperature hysteresis 2 C the cylinder is cooled Between the interval of one and the other cylinder temperature control the c...

Page 22: ...lower tray The active outputs during the process are MC and EVRV There are two types of Defrost Automatic Defrost The cabinet has a timer cycle linked to a cooling process When the time programmed is...

Page 23: ...ings continuously The second display line shows the cones that can still be removed Last Cones before the machine goes on automatically onto STORAGE The number of cones that can still be removed is in...

Page 24: ...alibration pump tubes function is accessed This process must be performed whenever the pump tube is replaced the pump a pump motor or an electronic control unit Pressing the key PUMP it is requested t...

Page 25: ...en MP continues to work until reaching it Set Absor PP T29 Cleaning Hot Cleaning By pressing the key STORAGE twice the cleaning function is accessed This function activates MA with MP for 30 Then the...

Page 26: ...ctive and EVRC MC activate until the temperature of the cylinder reaches the value Set TEC Cleaning defined in step T85 on Programming Table In this window the display shows in the first line top TEC...

Page 27: ...SL193 011342 ED00 10 2018 24 Hour counter MA and MP Pressing the key PRODUCTION from PRODUCTION function displays the MA and MP hours counter MP hours 00000 MA hours 00002...

Page 28: ...therefore the MP MA and MC are activated until the product has the desired texture again The display will be The ice cream PRODUCTION function activates and the machine does not accept the function i...

Page 29: ...from any function all the keys will be disabled and the CLEANING led light will flash This allows cleaning the keypad without causing accidental function changes The machine stays in the same functio...

Page 30: ...higher than 126 for more than 4 sec the cylinder performs as if it has reached the set texture and the display shows the message Beater Blocked Check the connectors of the EVRC and EVRCab or and the s...

Page 31: ...pears on STOP it is necessary to check replace the probe TEC because the full scale of the readable temperature of the central unit is read Low Amperage 0 This message is displayed in PRODUCTION when...

Page 32: ...r than the value established in step Last cones is supplied in addition to viewing the message Mix Out the machine will go on to the status of Hot reached deactivating all the exits in the side in whi...

Page 33: ...rs at the end of the second consecutive safety Defrost without having reached the set temperature in the Cabinet see Defrost The machine has to be placed on STOP and the evaporator must be cleaned man...

Page 34: ...In the case of no power is the machine was CLEANING when the power comes back it will go to STOP If the machine was in PRODUCTION or STORAGE when the power comes back the machine returns to the same f...

Page 35: ...lues through the procedure indicated in paragraph CALIBRATION OF PROBES IN THE CASE OF CHANGE OF CENTRAL UNIT The autosetup procedure adjust all the programmable values according to that indicated in...

Page 36: ...ious event If no key is pressed for 30 or if STOP is pressed the machine will go on STOP The list of events will help us understand when and how many times an alarm has taken place N B The maximum num...

Page 37: ...ION or CLEANING At this point the machine returns to STOP Step Contents U01 Hours Hours setting U02 Minutes Minutes U03 Day of the week Day of the week setting U04 Day of the month Day of the month se...

Page 38: ...SL193 011342 ED00 10 2018 35 Step Contents U14 Wash hour Setting of display hour of the Wash today alarm...

Page 39: ...HOT more sensitive during the extraction When the machine is in PRODUCTION and MIR excited after a decoupling of the compressor by HOT the compressor reactivates when the consistency indication appea...

Page 40: ...el in the electrical box T11 Cyclic Timer PRODUCTION cycle timer Every 10 programmed in this step the beater will turn to test ice cream consistency T12 Trimmer HOT This value is automatically calibra...

Page 41: ...level led has turned on Then the machine will go automatically onto STORAGE T20 T Air Period Value linked to the complete ON OFF cycle of the EVAria when the Overrun selected is 7 the higher the value...

Page 42: ...tronic central unit the machine should not be taken to room temperature to calibrate the probes Check the temperature of the cabinet with a precision thermometer if the value detected is not 4 C shown...

Page 43: ...New Lock Mode This is the keypad block mode If the value of step T50 is No the management of the blocked keypad is the previous that is flashing led light If the value is Yes with the value blocked t...

Page 44: ...cess When the time programmed is reached in step Time Cab x Defrost T82 an automatic defrost activates for 140 and this timer goes back to zero T84 Minutes Test Tube Time of the pump tubes calibration...

Page 45: ...9 Gain TEV Not used T90 Gain TEC Not used T91 Gain TCN To calibrate with water between 35 and 40 C T93 Gain 5 To calibrate when the hot cleaning has been performed with a precision thermometer on the...

Page 46: ...ge regarding the HOT display a number will be shown that will be increasing When the cylinder reaches the texture HOT 120 the current read by the probe must be equal to the value of the beater motor I...

Page 47: ...SL193 011342 ED00 10 2018 44 View of electronic boards The machine s electronics consists of a IC573700148 control unit...

Page 48: ...J8 European amp scale both jumpers are positioned towards the inside part of the board J9 J7 USA amp scale both jumpers are positioned on the outside part of the board NOTE This machine uses a black...

Page 49: ...es of the programming table previously copied from the old board and the calibration values of probes see chap Probe calibration in the event of control unit replacement to the new control unit and ch...

Page 50: ...the new software from the computer to the CPU using M16C Flasher Once you have connected your PC RS232 or USB to the CPU serial switch on the machine Once M16C Flasher has been installed Start the pro...

Page 51: ...ance read by a tester It is useful for verifying that sensors are functioning correctly TEMPERATURE C OHM 50 503 5 45 528 9 40 555 2 35 582 5 30 610 6 25 639 6 20 669 6 15 700 5 10 732 2 5 764 9 0 798...

Page 52: ...SL193 011342 ED00 10 2018 49 85 1508 90 1557 9 95 1608 7 100 1660 4 105 1713 110 1766 5 115 1820 9...

Page 53: ...tion procedure Set the machine to STOP mode and 1 Press PRODUCTION and RESET at the same time and keep them pressed for 10 2 Release buttons as soon as display shows Probe Setup 3 Now the display show...

Page 54: ...30 For ex NOTE The first 3 values TCQ TMG PZG to program them in the new board Each value flashes for 10 then set probe TGC 7 The display shows TCN probe numerical values for 15 For ex NOTE The first...

Page 55: ...s display shows Probe Setup 11 Now the display shows TEV probe numerical values for 30 For ex Set the previously noted values by editing the relevant flashing value using the INCREASE DECREASE buttons...

Page 56: ...ocedure for the TGC probe 15 Press PRODUCTION when the display shows Probe Setup is displayed and then the following message will appear The procedure is complete TGQ TMG PZG TGC 550 358 05 001 Save S...

Page 57: ...REALIZED by VERIFIED by APPROVED by Francesco Curatolo Francesco Curatolo Salvador Carbonell Salvador Carbonell...

Page 58: ......

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