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IC Bus CE Series 2020, Operation And Maintenance Manual

The IC Bus CE Series 2020 Operation And Maintenance Manual is a comprehensive guide that ensures optimal performance and longevity of your bus. Packed with detailed instructions and essential maintenance tips, this manual is available for free download at manualshive.com, your go-to source for user manuals.

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Index

E

(CONT.)

Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202

Accessory Feed Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202
Alternator–Starter–Battery Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202
Terminal Inspection–Cleaning–Corrosion Protection. . . . . . .202

Electrically Actuated Entrance Door Adjustment. . . . . . . . . . . . . .192
Electronic Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
Emergency Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
Emergency Equipment (Recommended On-Board). . . . . . . . . .169

Body Fluid Cleanup Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
Fire Extinguisher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
First Aid Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
Reflective Triangle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171

Emergency Exit Windows. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

Horizontal Emergency Exit Window. . . . . . . . . . . . . . . . . . . . . . . . . . .89
Vertical Emergency Exit Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

Emergency Exits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

Emergency Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
Emergency Exit Windows. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

Horizontal Emergency Exit Window. . . . . . . . . . . . . . . . . . . . . . . .89
Vertical Emergency Exit Window. . . . . . . . . . . . . . . . . . . . . . . . . . . .90

Roof Vent / Hatch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

Emergency Exits and Equipment Table. . . . . . . . . . . . . . . . . . . . . . . . .21
Emergency Starting Using Jumper Cables. . . . . . . . . . . . . . . . . . . .179
Emission Control Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

HD-OBD Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Supplemental Federal Emission Control System Warranty. . .7

Additional Components Covered. . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
GHG Emission Control System Warranty Period. . . . . . . . . . .7
Supplemental Federal Emission Control System

Maintenance, Repair, and Replacement. . . . . . . . . . . . . . . . . . .8

Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203

E

(CONT.)

Engine (cont.)

Air Cleaner Element Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204
Air Induction System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204
Air Restriction Gauge Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207

Chassis-Mounted Charge Air Cooler and Radiator Core

Inspection and Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208

Cooling System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
Engine Fluids and Contaminated Material. . . . . . . . . . . . . . . . . .203
Frame and Optional Tow Hooks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214

Fuel Tank Draining and Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . .214

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203
Gravity-Fill Coolant Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208

Coolant and Optional Coolant Filter. . . . . . . . . . . . . . . . . . . . . . .211
Coolant Concentration / Freeze Point. . . . . . . . . . . . . . . . . . . . .212
Fan Clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212

Heater and Coolant Hose Inspection and Replacement

Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212

Heater System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215
Integrated Air Conditioning (IC Air) System. . . . . . . . . . . . . . . . .215
Scheduled Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204

Engine and Exhaust Brake Systems Operation. . . . . . . . . . . . . . .130
Engine Brake, Exhaust Brake, or Retarder (Optional). . . . . . . .130

Engine and Exhaust Brake Systems Operation. . . . . . . . . . . .130
Operational Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131

Engine Compartment Fluid Check Points. . . . . . . . . . . . . . . . . . . . . .190
Engine Crankcase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244

Power Steering Systems Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244
Transmission Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244

Engine Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127

263

Summary of Contents for CE Series 2020

Page 1: ...07439 4328446R4 US Canada April 2020 IC Bus CE Series Operation and Maintenance Manual IC Bus LLC 2701 Navistar Drive Lisle IL 60532 USA 2020 IC Bus LLC All rights reserved All marks are trademarks of their respective owners ...

Page 2: ...gistered owner e g IC Bus dealer who may need this data or information to properly service or diagnose this vehicle for repair or following an accident Any access to this information without the owner s consent may be in violation of law and may subject that person or entity to criminal penalties CALIFORNIA Proposition 65 Warning WARNING Breathing diesel engine exhaust exposes you to chemicals kno...

Page 3: ... engine VEHICLE IDENTIFICATION NUMBER VIN ENGINE Feature Code Serial Number FRONT AXLE Feature Code Serial Number REAR AXLE Feature Code Serial Number TRANSMISSION Feature Code Serial Number TRANSFER CASE Feature Code Serial Number CUSTOMER ASSISTANCE CENTER 1 800 44 TRUCK 1 800 448 7825 Navistar Inc 2701 Navistar Drive Lisle IL 60532 USA www navistar com IC Bus LLC 2701 Navistar Drive Lisle IL 60...

Page 4: ......

Page 5: ...ation 2 Section 9 Operations ESC Information 2 Manual Proposition 65 Warning Update 3 Section 6 Passenger Control Emergency Exit Window Information 3 Section 6 Passenger Control Vandal Locks 3 Section 3 Instrumentation Vehicle Telematics Information 4 Section 13 Maintenance Instructions Parking Brake Burnish Procedure 4 ...

Page 6: ......

Page 7: ...ion Instrument Panel Gauge Cluster 23 Warning Indicators 25 Instrument Panel Gauge Cluster 28 Direct Drive Warning Indicators 29 Integral Digital Display 30 Integral Digital Display Detailed Information 33 Outside Temperature and Compass Displays Optional 45 Outside Temperature Reading 46 Optional Instrument Panel Gauge Cluster Compass Calibration Procedure 46 Compass Declination Zone Set Procedur...

Page 8: ...ight 78 Exterior Lamp Check 78 Switch Location 78 Function 78 Activation 78 Deactivation 78 Section 6 Passenger Control Door Opening Closing 79 Opening Closing 79 Two Position Door Switch 79 Three Position Door Switch 80 Opening the Entrance Door 80 Opening the Entrance Door Manually 80 Electric Actuated Door 80 Air Actuated Door 81 Traffic Warning System 81 Electronic Safety Messages 81 Eight Lam...

Page 9: ...al 101 Buckling Up 101 Unbuckling 103 39 Inch Flex Seat 104 Integrated Child Restraint Seats Optional 104 CE White Integrated Child Restraint Seats Optional 107 Child Restraint Anchorage Systems Optional 109 Location and Use of Lower Latch Anchors 110 Location of the Tether Anchor Optional 110 IMMI Seats Tether Installation 111 Location and Use of Tether Anchors BTI Bus Seats 111 Installing Tether...

Page 10: ...on Inhibit Switch 141 Two Position Regeneration Inhibit Switch 142 Three Position Regeneration Inhibit Switch 142 Restarting After Running Out of Fuel 142 Cold Weather Operation 142 Instructions 142 Engine Idling 143 Winter Fronts 143 Hot Weather Operation 143 Turning OFF the Engine 144 Brakes 144 Downhill Operation 144 Warning Indicators 144 SmartTrac Hydraulic Brake Booster System If Equipped 14...

Page 11: ...eratures 168 Section 10 Roadside Emergencies Hazard Warning Switch 169 Emergency Equipment Recommended On Board 169 Fire Extinguisher 169 First Aid Kit 170 Body Fluid Cleanup Kit 170 Reflective Triangle 171 Fuse Circuit Breaker Charts 171 Body Fuse Circuit Breaker Panel 174 Tilt Hood 178 Raising the Hood 178 Lowering the Hood 179 Emergency Starting Using Jumper Cables 179 Towing Instructions 180 T...

Page 12: ...uid Precautions 201 Driveline Parking Brake 201 Chassis Inspection 201 Electrical 202 Alternator Starter Battery Test 202 Terminal Inspection Cleaning Corrosion Protection 202 Accessory Feed Connections 202 Engine 203 General 203 Engine Fluids and Contaminated Material 203 Scheduled Maintenance 204 Air Induction System 204 Air Cleaner Element Service 204 Air Restriction Gauge Service 206 Chassis M...

Page 13: ... 227 Irregular Wear 227 Use of Tire Chains 228 Wheels 228 Wheel and Wheel Nut Maintenance and Installation 228 Wheel Nut Torque Maintenance 229 Hub Piloted Wheel Installation Procedures 229 Windshield Wiper 231 Wiper Blade Assembly Replacement 231 Wiper Arm Removal Replacement 231 Removal 232 Installation 232 Section 13 Maintenance Intervals and Specifications Maintenance Intervals 233 Unit Refill...

Page 14: ...Table of Contents viii ...

Page 15: ...eference If you sell the bus ensure this manual stays with it Optional Features This manual describes many optional features that may not be installed in this vehicle Cautions Warnings Notes Cautions Warnings and Notes are included throughout this manual CAUTION Cautions advise you of the proper care to be taken to prevent damage to your vehicle or property WARNING Warnings advise you of hazards t...

Page 16: ...l or if you require services of trained service personnel we urge you to contact a nearby IC Bus or International dealer or phone 1 800 44 TRUCK 87825 for assistance Component Code Numbers Code numbers are the basis for identifying the components used on your IC Bus vehicle They are used by sales personnel to order the bus by manufacturing to build it and by parts to service the bus Many items in ...

Page 17: ...l areas salt water and high humidity atmosphere or other areas of corrosive environment paint and bright metal may require frequent washing and waxing to prevent deterioration Determining washing frequency is the customer s responsibility NOTE For vehicles exposed to ultraviolet rays of the sun apply a coating of Bon Ami soap or similar product to the inside surfaces of the windshield and windows ...

Page 18: ... ventilated area If indoor storage is not available select storage lots to eliminate conditions that cause deterioration 2 Park away from transformers and or electrical motors because when the protective wax in tire compound cracks ozone in the air attacks the exposed areas 3 Park away from trees high weeds and or grass to prevent damage from tree or weed sap and to minimize bird and insect stains...

Page 19: ... Canada in addition to notifying IC Bus To contact Transport Canada you may call 800 333 0510 You can also write to Transport Canada Motor Vehicle Defect Investigation 2780 Sheffield Road Ottawa Ontario K1G 3V9 Safety Recalls and Authorized Field Changes Safety Recalls and Authorized Field Changes are two campaigns that are used to notify owners of modifications that may involve their vehicle If y...

Page 20: ...rporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use 2 Using of the vehicle after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed as follows 1 Air Intake System removal of air cleaner intake silencer or...

Page 21: ...hicle components This Supplemental GHG Federal Emission Control System Warranty coverage for these vehicle components will be managed according to current Federal Emission Control System Warranty process The GHG emission control system warranty applies to the below listed vehicle components such that they meet the following two conditions 1 The vehicle and or GHG emission control system component ...

Page 22: ...ative technologies The GHG emission related warranty covers components certified as innovative technologies which are part of the certified emission controls Please contact your authorized International Dealer for further information Supplemental Federal Emission Control System Maintenance Repair and Replacement Your vehicle may comply with the Greenhouse Gas GHG regulations adopted by the Environ...

Page 23: ... repaired before operating the vehicle After returning from your daily routes you must complete a written inspection report in accordance with CDL regulations Report any faults that you find or any problems that occurred during your trip to the service department so that they can be repaired before the next trip NOTE Ensure your bus is in proper operating condition to keep the passengers safe NOTE...

Page 24: ...or 2 5 Turn signal 2 6 Crossing gate 7 Headlight 2 8 Rearview mirror 2 9 RED warning light 2 CE Bus Rear View 1 Identification lamp 3 2 Amber warning light 2 3 Clearance lamp 2 4 Turn signals 2 with or without arrows 5 Backup light 2 6 Stop light tail light 2 7 Emergency door handle 8 RED warning light 2 9 Reflex reflector 2 10 ...

Page 25: ...ht View 1 Emergency roof vent hatch 2 Emergency kickout window 3 Side mounted turn signal lamp 4 Static vent 5 Hood latch 6 Side mounted turn signal lamp 7 Reflex reflector 8 DEF fill door typical location 9 Fuel door typical location 11 ...

Page 26: ...eft View 1 Emergency kickout window 2 Emergency roof vent hatch 3 Stop arm 4 Battery compartment 5 Electrical compartment access panel 6 Static vent 7 Side mounted turn signal lamp 8 Intermediate side marker lamp 9 Reflex reflector 12 ...

Page 27: ...eck for signs of fluid leaks in the engine compartment Also check for signs of drips on the ground under the engine Outside Mirrors Ensure the outside view is not obstructed Check the cross view and rear view mirrors for cleanliness Also ensure the mirrors are intact and properly adjusted Battery WARNING To prevent personal injury and or death or damage to property keep lighted tobacco flames spar...

Page 28: ... To prevent personal injury and or death or damage to property if wheels or tires must be changed obtain expert tire service help Mounting and dismounting of tires should only be performed by qualified personnel using necessary safety procedures and equipment Inspect all wheels and tires for any obvious defects damage or excessive tread wear Check tires for the proper inflation Check wheel or rim ...

Page 29: ...the torque charts in the Maintenance section Shock Absorbers Check for cracks leaks and missing or broken mounting bolts or bushings Brakes Location Description Drum or Rotor and Brake Linings Check to see that there are no cracks dents or holes and no loose or missing bolts Check to see that the brake linings where visible are not worn thin or contaminated by lubricant Hoses Check for secure coup...

Page 30: ...down then pause to allow pressure to release D When system pressure is released fully unscrew pressure cap while continuing to hold cap down Slowly release downward pressure from pressure cap E Remove cap WARNING To prevent personal injury and or death or damage to property if vehicle is equipped with an automatic transmission have a qualified technician regularly check operation of transmission n...

Page 31: ...voir Do not remove the pressure cap until the coolant has cooled failure to do so may result in personal injury If additional fluid is necessary see the Maintenance section of this manual to find the correct fluid type before filling Windshield Washer System Fluid Inspect the fluid level through the plastic reservoir If additional fluid is necessary only use windshield washer fluid Power Steering ...

Page 32: ...vehicles with the I 6 the WAIT TO START indicator is an available option NOTE All remaining checks are to be performed with the engine running Instrumentation With engine running check gauges for oil pressure temperature alternator and fuel levels Wiper Blades Look through the windshield to inspect both wipers for signs of wear damage or signs of aging on the rubber blades Check wiper operation Pa...

Page 33: ...e parking brake knobs pop out between 20 and 45 psi 138 to 310 kPa Restart engine shift into a low gear and gently pull against service and parking brakes separately to ensure they will hold Hydraulic Brake Check Pump the brake pedal three times Then apply firm pressure to the pedal and hold for five seconds The pedal should not move and the brake pressure indicator should not illuminate Accelerat...

Page 34: ...ing System IC Air Component Description Compressor Belts Check for tension and wear Inspect for properly tensioned belt This ensures maximum compressor performance and belt life Evaporator Filters Check for cleanliness A properly maintained filter maximizes air flow and system performance Hoses Check that hoses are secured and protected Prevents the possibility of refrigerant leaks Wiring Harnesse...

Page 35: ...ter will not start Low and high voltage cutouts will shut the heater down automatically Proper fuel Use fuel suitable for the climate see engine manufacturer s recommendations Blending used engine oil with diesel fuel is not permitted Biodiesel of 5 or less is permitted Greater levels of Biodiesel may result in failures to the heater Emergency Exits and Equipment Component Description Roof Hatch I...

Page 36: ...top arm are working properly with the flasher switches and entrance door operations Check to see that the AMBER Warning Lights are flashing When the entrance door is opened check to see that the AMBER Warning Lights stop flashing and the RED warning lights begin flashing and Crossing Gate and Stop Arm are extended Close the entrance door and observe that flasher warning lights go OFF There is an o...

Page 37: ...sion gear indication and compass heading and outside temperature displays This instrument panel gauge cluster displays the crucial operational functions of the vehicle The following are descriptions and illustrations of the gauges warning indicators and integral digital display options For Vehicles NOT Equipped with Selective Catalytic Reduction SCR System NOTE See following tables for description...

Page 38: ...Instrumentation For Vehicles Equipped with Selective Catalytic Reduction SCR System NOTE See following tables for descriptions of callout items 26 54 24 ...

Page 39: ... normal function is restored 2 Illuminates YELLOW to alert driver that vehicle idle shutdown timer will turn engine OFF in 30 seconds Item No Indicator Description 3 Illuminates YELLOW Used in conjunction with other warning indicators or general text and warning messages and may be accompanied by an audible alarm to indicate an Alert condition to the operator 4 AWL The Amber Warning Lamp AWL illum...

Page 40: ...t If this happens adjust your driving accordingly Refer to the Operation section for more information Item No Indicator Description 12 For vehicles not equipped with Selective Catalytic Reduction SCR system this field is not in use For vehicles equipped with Selective Catalytic Reduction SCR system Illuminates YELLOW Solid or Flashing when the Diesel Exhaust Fluid DEF level is low For details see ...

Page 41: ...19 Illuminates when the RED flasher warning lights are activated 20 Illuminates when the AMBER warning flasher lights are activated Item No Indicator Description 21 Illuminates YELLOW when an antilock brake system malfunction has been detected If the ABS indicator stays illuminated or continues to flash have the system serviced immediately 22 Illuminates YELLOW when transmission Economy Mode is se...

Page 42: ...switch is turned ON the gauge indicators will be on Metric versions of the gauges and speedometer are available as an option NOTE If any indicator fails to go out after starting engine stop engine and determine cause of the gauge indication that is out of acceptable range Item No Indicator Description Indicates the transmission lubricant temperature in degrees Fahrenheit F if equipped 26 Indicates...

Page 43: ...unds per square inch psi Item No Indicator Description 34 Indicates the approximate fuel level in the fuel tanks 35 Provides indication of air pressure available for the secondary air brakes in pounds per square inch psi Direct Drive Warning Indicators The instrument panel gauge cluster also houses eight direct drive warning indicators that alert the operator of various conditions of the vehicle T...

Page 44: ...system 48 Not used 49 Not used 50 Not used Integral Digital Display The integral digital display is located below the speedometer and the tachometer It is arranged in four quadrants that display vehicle information The four quadrants can be individually selected by using the display control button Display Control The Display control is used to scroll to a quadrant and to select the various modes w...

Page 45: ...d 43 Quadrant 2 General Text and Warning Messages Displays a variety of messages ranging in priority necessary for vehicle monitoring and operation and vehicle malfunction warnings Some messages are used in conjunction with instrument panel gauge cluster warning indicators see list of messages in the Instrument Panel Gauge Cluster Integral Digital Display Detailed Information section in Controls F...

Page 46: ...p Odometer Total Engine Hours Trip Hours Machine PTO A or B Hours Machine Trip PTO A or B Hours Engine PTO Hours Engine PTO Trip Hours Instantaneous Fuel Economy Trip Average Fuel Economy Machine PTO Fuel Used A or B Machine PTO Trip Fuel Used A or B Engine PTO Fuel Used Engine PTO Trip Fuel Used Trip Idle Fuel Used Axle Load Indication Front and or Rear Diesel Particulate Filter Level 32 ...

Page 47: ...plays outside temperature reading is obtained from the temperature sensor Integral Digital Display Detailed Information NOTE The available display screens are dependent on the configuration of the vehicle Quadrant 1 Informational Displays Quadrant 1 Display Messages Description Odometer The odometer displays the total distance traveled Display Format 100 000 0 TRIP MILES TRIP KM Trip Odometer The ...

Page 48: ...This display function cannot be reset Display Format 100 000 0 HOURS Trip Hours The Trip Hour display provides a record of elapsed engine hours since the last reset NOTE The trip hours and trip miles are independently reset Display Format 100 000 0 TRIP HOURS Machine PTO A or B Hours This display will provide a record of the total accumulated Machine PTO hours while PTO function A or B is engaged ...

Page 49: ...ill provide a record of the Engine PTO hours sent from engine Display Format 100 000 0 ENG PTO HOURS Engine PTO Trip Hours This display will provide a record of the Engine PTO Trip hours sent from engine Display Format 100 000 0 ENG PTO TRP HOURS Instantaneous Fuel Economy This display provides a record of the instantaneous fuel economy sent from the engine The display indicates miles per gallon o...

Page 50: ... liters per 100 kilometers corresponding to the units selected while in the odometer mode Display Format 30 0 TRIP MPG TRIP L 100KM Machine PTO Fuel Used A and B The display value indicates the calculated Machine PTO Fuel Used Display Format 100 000 0 PTO GAL A PTO GAL B PTO L A PTO L B Machine PTO Trip Fuel Used A and B The display value indicates the calculated Machine PTO Trip Fuel Used Display...

Page 51: ...ated Engine PTO Fuel Used Display Format 100 000 0 ENG PTO GAL PTO TRP L Engine PTO Trip Fuel Used The display value indicates the calculated Engine PTO Trip Fuel Used Display Format 100 000 0 ENG PTO TRP GAL ENG PTO TRP L Trip Idle Fuel Used The display value indicates the calculated Trip Idle Fuel Used Display Format 100 000 0 TRP IDL GAL TRP IDL L 37 ...

Page 52: ...sel Particulate Filter Level The instrument panel gauge cluster displays the relative Diesel Particulate Filter DPF Level The instrument panel gauge cluster displays the following graph With L low on the left and H high on the right the graph is shown by bars each representing a 10 increase decrease in soot level The instrument panel gauge cluster displays the last received level until a new value...

Page 53: ...REGEN ACTIVE Message is displayed during a parked regeneration No No Washer Fluid Low Indicates low washer fluid level Yes No Electrical Fault When instrument panel gauge cluster s ability to display diagnostic codes is enabled this message is displayed when there are active diagnostic codes Yes No Check A C Indicates a fault in the HVAC System Yes No PARKD REGEN INHIBITED Message is displayed whe...

Page 54: ... Check Exterior Lamps Yes No Engine Control Shutdown Yes No Engine Control System Error Yes No PARKD REGEN REQUIRED Indicates parked regeneration is necessary No No PARKD REGEN INHIBITED ENG TMP Message is displayed when engine coolant temperature is below 76 6 C 170 F No No REGEN INHIBIT SWITCH ACTIVE Message is displayed when Regen Inhibt Switch is ON and regeneration Is disabled No No PARKED RE...

Page 55: ...rical Fault Priority 1 or 2 1 Message is displayed when EGC requests the Red Stop Lamp 2 Message is displayed when EGC requests the Amber Warning Lamp Yes 1 Red Stop Lamp 2 Amber Warning Lamp Check Trans Message is displayed when transmission needs to be serviced Yes Amber Warning Lamp Trans Temp Message is displayed when transmission turns on the Amber Warning Lamp Not available with all transmis...

Page 56: ...or must be on or must flash Yes Yes see description ECM TCM Shift Selector ABS Retarder Driveline EGC Compass Module ESC VSM SD AGSP TPMS Exhaust Module Telematics AGSP 2 SIC 2 AGSP 3 SIC 1 PAM Service Tool Global Message is displayed when a module other than the engine requests the Red Stop Lamp warning indicator Yes Red Stop Lamp ECM TCM Shift Selector ABS Retarder Driveline EGC Compass Module E...

Page 57: ...V Reward Good No No DRV Reward Excellent No No DRV Reward Penalty No No DRV Reward Increasing No No DRV Reward Decreasing No No VSL Ovrd Active No No VSL Ovrd Expiring No No Blank screen available only when engine rpm less than or equal to 325 rpm or vehicle speed less than 2 mph 3 km h No No Calibrate Compass Message is displayed when vehicle speed is less than 2 mph 3 km h and the operator has n...

Page 58: ...y low and engine performance is limited No DEF Level Lamp and Amber Warning Lamp AWL DEF Low Eng Derated 5mph Diesel Exhaust Fluid DEF level is 0 Engine performance is limited and vehicle speed is limited to 5 mph 8 km h No DEF Level Lamp Amber Warning Lamp and Red Stop Lamp DEF Quality Service Soon Diesel Exhaust Fluid DEF quality problem is detected No Amber Warning Lamp DEF Quality Derated Dies...

Page 59: ...9 and N10 Engines Warning Indicator Warning Message Red Stop Lamp STOP ENGINE Amber Warning Lamp WARN ENGINE Outside Temperature and Compass Displays Optional The optional Outside Temperature and Compass Heading is displayed in Quadrant 3 Typical displays for Temperature and Compass Heading are listed in the following table The display provides both the outside ambient temperature and the relative...

Page 60: ... CAL message is displayed the Declination Zone may need to be reset to agree with the current geographic location or the Compass Directional Calibration will need to be recalibrated The compass direction is displayed in the lower left quadrant of the instrument panel gauge cluster display just below the outdoor temperature reading Text messages necessary to calibrate the compass can be found in th...

Page 61: ... geographic location where the compass calibration is being performed It can be reset later to match the Declination zone where the vehicle will be operating For vehicles that regularly operate coast to coast or in several different Declination Zones either choose a Declination Zone in the geographic center of the vehicle s operating area or change the Declination Zone daily to match the present D...

Page 62: ...Instrumentation Declination Zone Map 48 ...

Page 63: ...ne number is displayed Refer to Declination Zone Map to determine the proper number for the current geographic location NOTE If no Declination Zone number is selected within 15 seconds the display will return to the Compass Declination message NOTE If the compass is being calibrated recalibrated the Declination Zone must be set to the Zone number for the location where the compass calibration reca...

Page 64: ...e display control knob until this message appears 3 Press and hold the display control knob until the End Calibration command is displayed NOTE IF the End Calibration command will not show up turn OFF the vehicle restart it and return to Step 1 NOTE The following steps 4 through 6 must be completed within 3 minutes to lock in the new calibration Do not press the display control knob or turn the ke...

Page 65: ...t the compass calibration Turn the vehicle ignition key OFF and then restart the vehicle Wait 10 seconds for the compass to complete its self test Drive the vehicle in a circle and note the compass readings If the lower left quadrant of the Instrument Panel Gauge Cluster Display shows the correct compass vehicle heading the compass calibration is now complete If the compass readings are incorrect ...

Page 66: ...ft Side Optional Push Button Switches 49 Configured by customer request 50 Configured by customer request 51 Headlight Park Lamp Switch Go to Lights section 52 Instrument Panel Gauge Cluster Dimmer Switch Go to Lights section Right Side Optional Switches Indicators 53 Cab Dome Light Switch Used to turn cab dome light ON and OFF and make it possible to activate deactivate the dome light coming ON w...

Page 67: ... time key is turned ON 5 beeps Gauge warning indicator illuminates Voltmeter Gauge out of range reading 5 beeps Gauge warning indicator illuminates Engine Oil Pressure Gauge out of range reading 5 beeps Gauge warning indicator illuminates Engine Coolant Temperature Gauge out of range reading 5 beeps Gauge warning indicator illuminates Transmission Oil Temperature Gauge out of range reading 5 beeps...

Page 68: ...ing indicator illuminates Emergency Exit Alarm Continuous buzzer Check for an unlatched emergency exit Post Trip Inspection Repeated single beep lights flashing then horn honking Complete the Post Trip Inspection Turn Signal Alarm Continuous tone Alarm sounds if either turn signal is on for more than one mile Will not activate when hazard flashers are on Low Coolant Alarm Repeating single beep Gau...

Page 69: ...and status to help improve uptime For more information refer to www internationaltrucks com support oncommand connection Telematics Module If Equipped The telematics module helps the dealer and user to determine health and status of the vehicle with information such as vehicle health Global Positioning System GPS location aftertreatment status Diagnostic Trouble Codes DTC warning lamps and basic t...

Page 70: ...Instrumentation 56 ...

Page 71: ... prevent personal injury and or death or damage to property do not use the washers in freezing weather without first warming the windshield with the defrosters otherwise the washer solution may freeze on the windshield and obscure your vision which could cause an accident WARNING To prevent personal injury and or death or damage to property do not use radiator coolant or antifreeze in the windshie...

Page 72: ...out the Turn Signal Multi Function Switch refer to the Lights section Steering Wheel and Column Steering Wheel Controls NOTE The location for the entry door and warning flasher switches is the steering wheel and the right console switch panel OPEN CLOSE DOOR button is located on the steering wheel in the left button position FLASHERS ON OFF and RED OVERRIDE button is located on the steering wheel ...

Page 73: ...is a standard electric automotive type and is located in the center of the steering wheel Push down the horn button to operate it Steering Wheel Controls Optional The steering wheel contains the electric city horn optional air horn control and cruise throttle controls Callout Steering Wheel Control Description 1 AIR HORN Used to activate the air horn 2 HORN Used to activate the city horn 59 ...

Page 74: ...le control Basic Functions of Steering Wheel Controls The CRUISE THROTTLE ON OFF control turns the speed control feature ON or OFF Engine speed does not change when you press the ON position This control just activates deactivates the feature When the OFF position is pressed the system will be turned OFF The left side CRUISE THROTTLE switch has different labels depending on which feature was order...

Page 75: ...o increase the speed in small increments 4 To change from this initial setting use the appropriate control to raise or lower the engine speed as you would in the cruise control mode SET CRUISE reduces engine speed and RESUME ACCEL increases engine speed 5 Press the OFF position of the ON OFF control to turn the throttle off and return the engine to idle Stationary Variable Speed Control 12VXT This...

Page 76: ...rsonal injury and or death or damage to property do not adjust the steering column while the vehicle is moving It could suddenly or unexpectedly move causing the driver to lose control of vehicle CAUTION To prevent property vehicle and or engine component damage do not lubricate the tilt mechanism The optional adjustable tilt steering column allows you to pull the tilt steering control toward you ...

Page 77: ...in the same location unless precluded by state regulations Before reading this section of the manual sit in driver s seat and become familiar with the location of the controls and switches in this bus NOTE Your bus may not be equipped with all switches listed NOTE Use of the cup holder during operation of the vehicle should be in accordance with state regulations school district guidelines and bus...

Page 78: ...eating system HEATED MIRROR Turns heating element behind outside mirror glass ON OFF LEFT FAN Turns HIGH LOW OFF driver s defog fan above windshield DRIVER DOME Turns ON OFF driver side lights DOME LIGHTS Turns ON OFF interior side lights NOISE SUPP Disconnects power to all noise generating devices LIFT SWITCH Turns wheelchair lift power ON or OFF MIDSHIP HEATER Turns heater blower motor to HIGH L...

Page 79: ...HEATED WIPER BLADE Turns Heated Wiper Blade ON OFF RIGHT FAN Turns right front windshield defog fan HIGH LOW OFF CAMERA Turns ON OFF internal Passenger viewing camera DESTINATION Turns ON OFF illumination for destination window STROBE LIGHT Turns ON OFF top strobe light LAST DOME Turns ON OFF last dome light REAR DOME Turns ON OFF rear half dome lights 65 ...

Page 80: ...CANCEL Momentary switch retracts Stop Arm Crossing Gate turns on Chime while RED warning flashers are on MASTER DISCONNECT Controls power to designated body circuits ignition switch or rocker switch operations AIR HORN Controls solenoid that turns optional Air Horn ON or OFF Power Outlet The optional power outlet is located inside the storage compartment The power outlet supplies a 12 volt power s...

Page 81: ... become familiar with the location of these controls The Transmission Parking Brake Ignition Switch Panel provides the mounting for the automatic transmission shifter the knob to engage disengage the parking brake and the ignition switch For instruction on the operation of the components on this panel refer to the Operation section 67 ...

Page 82: ...Driver Controls 1 Reverse button 2 Neutral button 3 Forward gear selector button 4 Hold button 5 Low gear button 6 Downshift button 7 Upshift button 8 Service indicator 68 ...

Page 83: ...witch positions may be empty while other rows may have only one switch Switches are installed in the same location unless precluded by state regulations Before reading this section of the manual sit in driver s seat and become familiar with the location of the controls and switches in this bus NOTE Your bus may not be equipped with all the switches listed Switch Description Switch Icon CRUISE SWIT...

Page 84: ...ount of ATC action of the Traction Control system Hydraulic Brake chassis if equipped OFF ROAD TRAC CTRL Switch Controls amount of ATC action of the Traction Control system Air Brake chassis if equipped ON LAMP CHECK Initiates exterior lamp test during Pre Trip inspection SNZ NO STDNT LEFT Initiates delay of Post Trip inspection system activation LIFT Door Indicator GREEN indicator flashes to indi...

Page 85: ...vered slippery wet or with a loose surface These conditions may cause wheel slippage and loss of vehicle control NOTE The right console switch panel is the standard location for the cruise control switches These switches may be located on the steering wheel as an available option moving the entry door controls and pupil warning indicator to the right console switch panel The electronic engine vehi...

Page 86: ...are clear WARNING To prevent personal injury and or death or damage to property mirrors are not a substitute for exercising care in operating the vehicle Mirrors must be properly adjusted for each driver and the driver must be aware of the limitations on the viewing area that exists even when the mirrors are properly used WARNING To prevent personal injury and or death or damage to property only u...

Page 87: ...erate the bus 1 Adjust the driver s seat to the desired position and observe the view through all outside mirrors to enhance visibility in all directions 2 Look through the right side flat driving mirror and ensure that the top of the side windows are visible in the upper edge of the mirror and that the right side of the bus body is visible in the inside edge of the right side flat mirror 3 Look t...

Page 88: ...Driver Controls 74 ...

Page 89: ...feature provides for vehicle headlights to be turned ON when engine is running and headlight switch is in OFF position Optional Headlight Feature 08WPY Provides for headlights tail lights park marker lights and Instrument Panel Gauge Cluster lights to function with ignition switch ON and headlight switch OFF Optional Headlight Feature 08WRU Provides for headlights tail lights park marker lights an...

Page 90: ...all hazard flashers simultaneously Press the button again to turn the flashers OFF Turn Signal Switch The turn signal switch is mounted on the left side of the steering column below the steering wheel The GREEN directional indicator lights which are activated by the turn signal switch are located on the instrument panel Signaling for a Turn Move the turn signal lever up or down to the full turn po...

Page 91: ...ing the switch into the full turn position Move the turn signal lever up or down to the point where resistance to movement is felt The turn signal lever returns to the OFF position when released HIGH LOW Beam Pull the turn signal lever past the click position the lights switch to high beam position Pull again to return to low beam 77 ...

Page 92: ... the driver can exit the bus and visually inspect all lights on the exterior of the vehicle for proper operation Activation To activate the exterior lamp check Turn the key to the ON or Accessory ACC ignition position All lights that will be checked must be turned OFF The parking brake must be set Place the exterior lamp check switch in the ON up position The exterior lamp switch ON indicator will...

Page 93: ...ocation of the entrance door OPEN CLOSE switches shown may be different than your vehicle The entrance door OPEN CLOSE button is located on the steering wheel in the left button position Press the top of the button to open the entrance door Press the bottom of the button to close the entrance door Two Position Door Switch The optional two position door switch is located on the left side or right s...

Page 94: ... position Moving the switch to the RED OVER position will start the RED flashers assuming the master flasher switch is ON but will not open or close the entrance door Opening the Entrance Door Opening the Entrance Door Manually WARNING To prevent personal injury and or death or damage to property for outward opening doors when the door Manual Automatic switch is in the manual position do not allow...

Page 95: ...lamp RED and AMBER warning indicator system and an optional electronic safety messages sign Both of these systems will be described below Electronic Safety Messages The electronic messaging system is an electronic rear facing LED sign that provides two distinct safety messages to alert drivers when the bus is stopping or stopped When the amber warning lights are activated the alternating Caution S...

Page 96: ...e to the steering wheel controls When this option is chosen the cruise throttle switches move to the steering wheel location Sequential System Press the FLASHER ON OFF button to engage the AMBER warning lights The AMBER warning lights change automatically to the RED warning lights when the entrance door is opened The RED warning lights will deactivate when the door is closed and the vehicle travel...

Page 97: ...rning lights when the entrance door is opened The RED warning lights will deactivate when the doors are closed NOTE If the door is reopened the RED lights will reactivate without pressing the FLASHER ON OFF or the RED OVERRIDE buttons To turn OFF the RED warning lights while the door is open and the bus is not moving press the RED OVERRIDE switch twice or turn OFF the master flasher switch WIG WAG...

Page 98: ...ment Panel Gauge Cluster indicate the operation of the eight lamp warning system either AMBER or RED the wheelchair lift door indicator and other optional equipment Each indicator only comes on when the respective light or switch is activated EXTERIOR LIGHT MONITOR OPTIONAL The light monitor is mounted in the overhead console panel Audible Warning Buzzer The audible warning device buzzer is activa...

Page 99: ...bus will automatically activate the system For test purposes however this can also be simulated by the following procedure 1 Start the bus or simply turn the ignition key to the ON position 2 Activate the RED flashers 3 Open the door if not already opened 4 Close the door to turn OFF the RED flashers 5 The Post Trip Inspection system will then be triggered Instrument Panel Gauge Cluster will beep ...

Page 100: ...to the SNZ position 3 The switch indicator will turn ON indicating that the Snooze mode is active This places the No Student Left Behind system in Snooze inhibits triggering of the vehicle alarm for a predetermined time default 20 minutes 4 In the last 60 seconds of the timed Snooze period the switch indicator will begin to flash and will continue to flash for the remainder of the time period 5 Af...

Page 101: ... to property always set the parking brake when operating the wheelchair lift or unexpected and sudden vehicle movement may occur Wheelchair Lift Interlocks Extending Read the following before operating the wheelchair lift The wheelchair lift system for these buses are designed with interlocks that require the vehicle to be completely stopped with the transmission out of gear and the parking brake ...

Page 102: ...cturer s Operation Manual instructions The LIFT DOOR Instrument Panel Gauge Cluster indicator will then turn OFF Wheelchair Lift Alarm The Instrument Panel Gauge Cluster alarm a continuous beeping will be triggered if 1 The wheelchair lift door is extended AND 2 a The parking brake is not applied knob is not pulled and released or manual parking brake pedal is not depressed OR b The transmission i...

Page 103: ...exit windows are available for this bus either horizontal or vertical Horizontal Emergency Exit Window 1 Release Handle Pull up on the release handle to unlatch the Horizontal Emergency Exit Window After the window is unlatched push outward on the bottom of the top hinged window to open 89 ...

Page 104: ...n 0000433122 2 1 1 Slide lubrication point 2 Release handle lubrication point Make sure windows are free of dirt fog condensation and snow Make sure the windows can open and close completely Once a year pull up on the release handle to open the emergency windows and lubricate the window slides 2 and release handle Only specific lubricants should be used on the emergency exit window lubrication poi...

Page 105: ...roof hatches and lift doors On the side emergency door the vandal lock is a dead bolt lock that the driver slides in place to secure the bus from unwanted vehicle access On the rear emergency window the driver uses the vandal lock handle to slide the lock in place The vandal lock for the front entrance door is engaged with a standard looking door key which is rotated clockwise to lock the door and...

Page 106: ...ated as long as the door is locked Entrance Door Lock If Equipped 0000431525 1 1 Latch As an extra measure of security the bus may be equipped with a entrance door lock This lock mechanism is used to lock the entrance door to the bus in order to prevent unauthorized access to the bus while not in use or attended To lock the entrance door lock feature rotate the latch clockwise To unlock rotate the...

Page 107: ...RNING To prevent personal injury and or death or damage to property use caution and reduce speed when operating this vehicle over rough roads or surfaces as this can cause loss of vehicle control Properly adjusted seats and seating systems may not compensate completely for severe road conditions Ensure that head clearance will be maintained during all road conditions as the seat may move up and de...

Page 108: ...ver to lose control of vehicle NOTE All seat height adjustments must be made WHILE NOT SITTING IN THE SEAT Adjust the seat height as follows 1 Loosen the seat height adjustment lock knob just enough to allow seat height adjustment 2 While standing to the side of the seat lift and hold the seat height lever while raising or lowering the seat to the desired height then release the lever While adjust...

Page 109: ...ving the seatback forward or rearward and release the lever at the desired position Lumbar Support Adjustment Squeeze the lumbar support squeeze bulb to move the support upward To move the lumbar support downward release the air from the lumbar support squeeze bulb by turning the release valve counterclockwise Optional Air Suspension Seat 1 Lumbar adjustment 2 Height adjustment Forward Aft Adjustm...

Page 110: ...elt in use during an accident must be replaced When replacement of any part of the seat belt is required the entire belt must be replaced both retractor and buckle sides WARNING To prevent personal injury and or death or damage to property properly inspect and maintain seat belts Wear your seat belt at all times the vehicle is in motion to avoid personal injury Before fastening the seat belt adjus...

Page 111: ...r body movement Press the release button to disconnect the seat belt Seat Belt Tether NOTE The majority of the driver seats have nonadjustable tethers For Driver seats with adjustable tethers follow the Tether Adjuster Procedure Tether Adjuster Procedure 1 Tether adjuster NOTE The seat belt tether must be checked for proper adjustment prior to vehicle operation 1 Adjust the driver seat fore and af...

Page 112: ...her squeeze the tether adjuster and while firmly holding the strap use the nub and wire loop to move the webbing toward the adjuster as shown by the arrows Care of Seat Belts WARNING To prevent personal injury and or death or damage to property do not bleach or re dye seat belt webbing Bleaching or re dyeing may cause a weakening premature deterioration of the webbing WARNING To prevent personal i...

Page 113: ...th mild soap Do not use cleaning solvents or abrasives A 70 solution of isopropyl alcohol can be used as a disinfectant wipe A 70 isopropyl solution is readily available from local sources Inspection of Seat Belts Inspect the buckle and latch plate for positive engagement and effective release Inspect the webbing for damage or wear Replace the entire belt if any deficiencies are found Seat Belt Cu...

Page 114: ...tire belt must be replaced both retractor and buckle sides WARNING To prevent personal injury and or death or damage to property pay strict attention to the following Use all seating positions only with occupants who meet the following requirements 4 years old or older over 40 pounds and 40 inches or taller The shoulder height adjuster must be at or above the shoulder of the occupant The hip of th...

Page 115: ... webbing is below the passenger s waist not over the stomach or abdomen area The lap portion of the belt must be low and snug over the bony structure of the passenger s hips Passenger Three Point Seat Belts Optional Buckling Up 1 The passenger should sit as flat against the seat back as possible to achieve the best possible fit of the lap shoulder belt on the passenger s upper and lower torso 2 Pu...

Page 116: ... of the lap shoulder belt 6 Position the lap portion of the belt so that the webbing is below the passenger s waist not over the stomach or abdomen area The lap portion of the belt must be low and snug over the bony structure of the passenger s hips 7 Pull up on the shoulder portion of the lap shoulder belt to tighten the lap portion THIS STEP IS IMPORTANT AND MUST BE DONE TO ENSURE PROPER FIT OF ...

Page 117: ... lies flat against the passenger There should be no twisting of the webbing Unbuckling 1 Push the RED buckle release button and remove the latch plate from the buckle The buckle has a release mechanism that separates the latch plate from the buckle 2 Allow the shoulder belt to retract and stow in the upper seat back 3 As a courtesy to the next passenger move the shoulder height adjuster up to the ...

Page 118: ...liding Dual Buckles Two Seating Position Use for two children Slide the sliding dual buckles on right side all the way left to create two seating positions 1 Sliding Dual Buckles Three Seating Position Use for three children Slide the sliding dual buckles on right side all the way right to create three seating positions Integrated Child Restraint Seats Optional WARNING To prevent personal injury a...

Page 119: ...t connector or torn webbing Similarly the child restraint equipped bench or bucket seat must be replaced after a collision if it is damaged such as a bent or broken seat frame For seats equipped with Smartframe Plus check periodically for conditions indicated by the label Indiana Mills and Manufacturing Inc IMMI Integrated Child Restraint Seats Optional WARNING To prevent personal injury and or de...

Page 120: ...pen chest clip by squeezing middle tabs and pulling chest clip apart Unbuckle harness buckle by pressing down on RED release button To loosen harness lift metal at top of seat and pull down on shoulder strap to loosen strap Repeat with second shoulder strap 1 Metal tabs 2 Shoulder strap 3 Harness buckle Place the child in the restraint with the child s back flat against the back of the bus seat cu...

Page 121: ...chest at armpit level Position each shoulder height adjuster at or just above the child s shoulder Be sure harness is snug and tight on child s thighs and chest CE White Integrated Child Restraint Seats Optional WARNING To prevent personal injury and or death or damage to property observe the following This integrated child seat is designed for use only by children who weigh between 20 and 85 lb 9...

Page 122: ...int grasp the upper portion leg rest pad and lower the child seat cushion To secure the child 1 Before placing the child in the seat add slack to the shoulder belts Release the seat belts by pulling up on the belt adjustment strap then pull up on the seat belts 2 Place the child into the child seat pull the shoulder belts through the appropriate shoulder slot for the height of the child and put a ...

Page 123: ... few rows of passenger seats behind the operator and or entrance door To determine the location of the passenger seats in the vehicle that are equipped with child restraint anchorage systems look for the pockets in the seat back just above the seat cushion with a bar inside or bars protruding up between the seat back and the seat cushion Latch anchor locations may be identified with the anchorage ...

Page 124: ...tional The tether anchor style and location may vary between seat manufactures IC and CE White seats tether installation is as follows 1 Child strap 2 Adjuster 3 Tether anchor NOTE IC and CE White tether anchors are mounted to the seat belt bar and are visible under the rear of the seat back For the attachment of an add on child seat tether wrap the tether over the seat as shown then connect the s...

Page 125: ...he seat wall mount bracket rear edge Installing Tether 1 Strap free end 2 Tether anchor To attach an add on child seat tether route the tether on the child seat over the top of the belted BTI bus seat Extend the tether and connect the snap hook to the nearest tether anchor provision at the lower rear of the seat Adjust the tether to a snug and tight fit by pulling on the free end of the strap at t...

Page 126: ...t Extend the tether and connect the snap hook to the nearest tether anchor provision at the lower rear of the seat Adjust the tether to a snug and tight fit by pulling on the free end of the strap at the adjuster Cushion Release Latch WARNING To prevent personal injury and or death or damage to property ensure seat belts and equipment are held out of the way when lowering the cushion to seated pos...

Page 127: ... latch to release Side Latching 1 Latch 2 Seat bottom Track Seat Mounting Seat Type Specific The following diagrams outline the maximum seat spacing for specific seat and barrier types to ensure FMVSS CMVSS 222 compliance School bus required Original seat layout for a specific unit can be obtained by contacting your IC Bus dealer The standard track seat label is found on the front bulkhead of all ...

Page 128: ...k seat to standard barrier Barrier Type Seat A Minimum B Maximum Standard IC Track 28 75 in 73 03 cm 34 35 in 87 25 cm Track IC Track 29 24 in 74 27cm 34 24 in 86 97 cm Standard CEW CR11 Track Seat with or without lap belts with Integrated Child Seat 28 51 in 72 41 cm 32 54 in 82 65 cm Track CEW CR11 Track Seat with or without lap belts with Integrated Child Seat 29 10 in 73 91 cm 32 10 in 81 53 c...

Page 129: ... Integrated Child Seat 29 36 in 74 57 cm 32 36 in 82 19 cm Standard IMMI Track Seat without Integrated Child Seat 30 54 in 77 57 cm 36 44 in 92 56 cm Track IMMI Track Seat without Integrated Child Seat 30 92 in 78 54 cm 34 92 in 88 70 cm Standard IMMI ICS Track Seat with Integrated Child Seat 30 54 in 77 57 cm 36 44 in 92 56 cm Track IMMI ICS Track Seat with Integrated Child Seat 30 92 in 78 54 cm...

Page 130: ...ut Integrated Child Seat CEW QS11 Track Seat with 3 point belts without Integrated Child Seat 27 00 in 68 58 cm 30 00 in 76 20 cm CEW QSCR11 Track Seat with 3 point belts with Integrated Child Seat CEW QS11 Track Seat with 3 point belts without Integrated Child Seat 27 00 in 68 58 cm 30 00 in 76 20 cm CEW QS11 Track Seat with 3 point belts without Integrated Child Seat CEW QSCR11 Track Seat with 3...

Page 131: ...mits vision To improve defroster efficiency remove ice and or snow by hand from the windshield and windows with a non metallic scraper Driver Heater The driver heater console is located below the left switch panel Three heater control knobs provide air flow direction fresh air or recirculation control and temperature selection Adjust the air knob to provide outside air into the driver area Adjust ...

Page 132: ...s the switch to the desired position to control blower speed Air is directed through the defrost duct to the windshield and side window outlets utilizing the defrost climate control heat selector Use this mode at maximum fan speed and temperature setting for best windshield and side window defrosting If equipped the optional step well heater may be turned ON for added air flow to the defroster ven...

Page 133: ...nsor temperature sensor and overheat sensor that constantly monitor the coolant heater and will shut down if any problems occur Operation WARNING To prevent personal injury and or death or damage to property the auxiliary heater system must be OFF before filling any fuel tank or moving the vehicle into an enclosed area where combustible fumes may be present WARNING To prevent personal injury and o...

Page 134: ...de NOTE If the heater should shut down due to flame out while in running mode it will automatically attempt one restart If successful it will continue to run If not it will shut down completely with a cool down cycle NOTE During operation the heater continually senses the input voltage from the batteries If the input voltage drops to approximately 12 1 volts or rises above 16 volts the heater will...

Page 135: ...pped with an optional skirt or roof mounted factory installed Integrated Air Conditioning IC Air system Before operating the system become familiar with the climate control system operating controls Becoming familiar with your IC Air climate control system operating controls will enable you to realize maximum system performance and maintain a comfortable environment for you and your passengers The...

Page 136: ... and are located on the left switch panel driver console Each fan has OFF LO HI speed control Each fan can be positioned in several directions First turn its fan control switch to the OFF position and then grasp the cage and pivot fan to the desired position to reposition the fan Heater Booster Pump The optional heater booster pump assists coolant flow from the engine and increases heater performa...

Page 137: ...ay differ from the actual vehicle The heater cutoff valve for the coolant supply is under the hood Turn the heater cutoff valves ON counterclockwise whenever the heater is used Turn the heater cutoff valves OFF clockwise to stop hot coolant from being routed into the bus on hot days 123 ...

Page 138: ...Climate Controls 124 ...

Page 139: ...re utilized The operator is responsible for using those processes and or equipment to ensure that the diesel engine and all other components on the bus can be operated safely under the specific conditions and hazards that may be encountered WARNING To prevent personal injury and or death or damage to property do not use volatile starting aids such as ether propane or gasoline in the engine air int...

Page 140: ...r special starting procedures Automatic Transmission Starter Interlock Automatic transmissions must be in neutral before the starter will engage NOTE Refer to the Engine Operation and Maintenance Manual supplied with your vehicle for special starting procedures 1 Key switch 2 Key position NOTE When the ignition switch is in the ON position the brake system motor pumps may be heard as they run brie...

Page 141: ...til the engine coolant temperature gauge begins to rise Maintain idle speed until the WAIT TO START indicator cycles off approximately six minutes which means the glow plugs have shut OFF Do not increase engine speed until the oil pressure gauge indicates normal pressure Ensure the engine oil pressure is indicated on the gauge within 20 seconds after starting Idle the engine for three to five minu...

Page 142: ...nstrument Panel Gauge Cluster When the ignition switch is turned ON the warning lamps are illuminated and remain on while the ECM runs normal start up tests then goes OFF If a warning lamp stays on or comes on while operating the vehicle it is an indication that the vehicle needs service When the warning lamp is illuminated a Diagnostic Trouble Code DTC will be generated Take the vehicle to a serv...

Page 143: ... not mix engine oil with diesel fuel Warranty claims will not be honored against engines that have used fuel mixed with oil Fuel and Lubricant Additives IC Bus vehicles are designed and built to operate satisfactorily on fuels and lubricants of good quality marketed by the petroleum industry Use of any supplementary fuel or lubricant additives is not recommended Malfunctions attributed to the use ...

Page 144: ...peration And Maintenance Manual supplied with your vehicle Engine Brake Exhaust Brake or Retarder Optional WARNING To prevent personal injury and or death or damage to property do not use the vehicle retarder engine or exhaust brake on slippery road surfaces Doing so may cause wheel slippage and or loss of vehicle control NOTE The engine or exhaust brake should never be considered a substitute for...

Page 145: ...e driver s foot is lifted from the accelerator pedal at or above 1 200 rpm If the cruise ON OFF switch is in the ON position with or without a cruise set speed the braking is activated by hitting the brake pedal The braking action will cease if the driver presses the accelerator the clutch or if the engine speed drops below 1 200 rpm Cruise Mode The cruise mode operates the same as the latched mod...

Page 146: ...cle with SCR system a pumping sound may be heard from underneath the vehicle The sound is made by the aftertreatment DEF dosing unit while it purges any unused DEF from the system and returns it to the DEF tank This is normal system operation It takes about 70 seconds to complete CAUTION To prevent vehicle property damage after turning the key OFF on a vehicle with Selective Catalyst Reduction SCR...

Page 147: ... engine operation DEF level is 10 or lower 2 Flashing 1 beep Scrolls between SEE VISOR FOR INFO and DEF LOW REFILL SOON Initial Warning normal engine operation DEF level is 5 or lower 3 Flashing Solid 1 beep Scrolls between SEE VISOR FOR INFO DEF LOW ENG DERATED 25 and WARN ENGINE Engine performance is LIMITED DEF level is 2 5 or lower 4 Flashing Solid 1 beep Scrolls between SEE VISOR FOR INFO DEF...

Page 148: ...ty seek service immediately if Diesel Exhaust Fluid DEF contamination or Selective Catalyst Reduction SCR system fault is detected Failure to resolve the problems may result in a loss of engine power and vehicle speed and may cause an accident If incorrect liquid is in the DEF tank or if some other fault is detected within the SCR system the Amber Warning Lamp or Malfunction Indicator Lamp will il...

Page 149: ...INE Initial Warning fault code has been set 2 1 beep Scrolls between DEF QUALITY DERATED 25 and WARN ENGINE Engine performance is derated by at least 25 3 1 beep Scrolls between DEF QUALITY DERATED 40 and WARN ENGINE Engine performance is progressively derated by up to 40 4 1 beep Scrolls between DEF QUALITY DERATED 5MPH WARN ENGINE and STOP ENGINE Engine performance is de rated by 40 Vehicle spee...

Page 150: ...with Cummins B Engines Level Indication Audible Alarm Vehicle Conditions Operation 1 or 1 beep Initial Warning fault code has been set 2 or 1 beep Engine performance is derated by at least 25 3 or 1 beep Engine performance is progressively derated by up to 40 136 ...

Page 151: ...SCR System Fault For Vehicles Equipped with Cummins B Engines cont Level Indication Audible Alarm Vehicle Conditions Operation 4 or and 1 beep Engine performance is derated by 40 Vehicle speed is limited to 5 mph 8 km h 137 ...

Page 152: ...t restart it until the DPF has been serviced by a technician It is important to perform a Parked Regeneration when required Failure to do so could be mission disabling and result in the vehicle being towed See the following information for a detailed explanation of DPF indicators and the corresponding procedures that must be followed WARNING To prevent personal injury and or death or damage to pro...

Page 153: ...rolls between SEE VISOR FOR INFO and PARKED REGEN REQUIRED Exhaust filter regeneration required Drive on highway at highway speeds or start parked regeneration to prevent loss of power 2 All Flashing None Scrolls between SEE VISOR FOR INFO and PARKED REGEN REQUIRED Exhaust filter is full Pull vehicle safely off roadway and start parked regeneration to prevent loss of engine power 139 ...

Page 154: ... safely off roadway and start parked regeneration to prevent engine stopping Exhaust System Temperature is HOT WARNING To prevent personal injury and or death or damage to property keep exhaust components away from people and flammable materials vapors or structures and STOP ENGINE Exhaust components operating under normal conditions and exhaust gases are at extremely high temperatures A serious p...

Page 155: ...et rpm PARKD REGEN ACTIVE will be displayed in the information display and the switch indicator will illuminate when the cycle is started If the indicator is blinking check to be sure that all conditions in Step 2 have been met Once started the regeneration cycle will last approximately 30 minutes NOTE If any of the above conditions are altered during the parked regeneration process regeneration w...

Page 156: ... Maintenance Manual supplied with your vehicle Cold Weather Operation INSTRUCTIONS WARNING To prevent personal injury and or death or damage to property do not use the washers in freezing weather without first warming the windshield with the defrosters otherwise the washer solution may freeze on the windshield and obscure your vision which could cause an accident Do not use radiator coolant or ant...

Page 157: ...on in this section for more information Use a minimum 45 Cetane diesel fuel or utilize Cetane Index improvers from a reputable manufacturer Maintain a minimum of 1 250 rpm idle by use of the hand throttle Always ensure that parking brake is applied and transmission is in Park P before applying hand throttle Maintain engine cooling system Do not shut engine down after extended idling period Drive t...

Page 158: ...ed speed without overuse of the brakes an improper gear selection was made Make a full stop Let the brakes cool then continue down the grade in a lower gear range The common rule to follow in using the engine and transmission to control vehicle speed is to select the same gear going down the hill that would be required to ascend the hill The service brakes should be used to supplement available ve...

Page 159: ...uld cause reduced braking ability The SmartTrac system receives fluid pressure from the power steering pump to provide power assist during braking The SmartTrac hydraulic booster has a backup pump which will provide hydraulic boost at a reduced rate if the normal source of fluid is interrupted The signal for operation of the backup pump comes from the fluid flow switch or differential pressure swi...

Page 160: ...perator is has limited brake control should one of the two channels fails If one of the motor pump related systems fail the driver may not detect any difference in the feel of the pedal but with a failure in the master cylinder circuit the driver may experience a longer pedal stroke to attain desired stopping If a brake system failure occurs one of the Instrument Panel Gauge Cluster warning indica...

Page 161: ...e transmission in Park P or Neutral N position 4 Firmly push the parking brake pedal The PARKING BRAKE indicator will illuminate in the Instrument Panel Gauge Cluster To Manually Release The Parking Brake 1 Turn ignition switch to the ON position 2 Depress and hold the brake pedal 3 With the brake pedal held pull the brake release lever until the parking brake indicator goes out then release 147 ...

Page 162: ...s reduced to 57psi 393 kPa the warning buzzer will sound and a RED air pressure indicator on the Instrument Panel Gauge Cluster glows In addition the air gauge s will indicate low air pressure in at least one of the split systems The warning buzzer and RED air pressure indicator automatically shut OFF when the air pressure in both systems is sufficient approximately 70 psi 483 kPa to operate the v...

Page 163: ...rake Wheelchair Lift Optional Interlock On vehicles equipped with an optional wheelchair lift power will not be supplied to the wheelchair lift mechanism unless the parking brake is applied NOTE On vehicles equipped with optional wheelchair lift the parking brake cannot be released until the wheelchair lift is completely stowed NOTE For a complete description of these interlocks see the Parking Br...

Page 164: ...parking brake and correct the low pressure condition If air pressure is reduced to approximately 40 psi 276 kPa in both the primary and secondary systems the parking brakes will automatically apply Parking Brake Indicator Light The parking brake indicator is illuminated when the parking brake is applied During engine cranking period the parking brake indicator should illuminate This indicator goes...

Page 165: ...ccording to the manufacturer s Operation Manual instructions The LIFT DOOR Instrument Panel Gauge Cluster indicator turned ON and will remain ON as long as the wheelchair lift door is opened Parking Brake Wheelchair Lift Interlock Retracting and Stowing Operation The vehicle cannot be moved the parking brake cannot be released until the following operations are performed 1 Turn ignition ON 2 Retra...

Page 166: ...y cause wheel slippage and or loss of vehicle control WARNING To prevent personal injury and or death or damage to property if the Antilock Brake System ABS warning indicator comes on have the ABS repaired immediately as stopping distances may increase under certain braking conditions Take every precaution to prevent wheel lockup which could result in loss of vehicle control CAUTION To prevent dam...

Page 167: ...g indicator will illuminate and if the ABS passes the self check the indicator will turn OFF a few seconds after the ignition is turned ON ABS fault codes will be electronically stored in the ABS Antilock Driving Tips Use controlled even pressure to stop the vehicle being careful not to skid Most effective stopping will be achieved in this situation If the vehicle begins to skid maintain even pres...

Page 168: ... technicians to perform this operation Traction Control WARNING To prevent personal injury and or death or damage to property drivers operating a Traction Control equipped vehicle should employ safe driving practices and assume no additional driving risks Traction Control systems are designed to enhance overall vehicle safety when a vehicle is driven within its safe operating limits Traction Contr...

Page 169: ...TRL position the system operates as described above The MUD SNOW position of the traction control switch provides modified system performance for deep mud or snow conditions If the optional Mud Snow switch is in the activated position the Instrument Panel Gauge Cluster TRAC CTRL indicator will flash Driver Assist Systems There are various driver assist systems that could be configured on your bus ...

Page 170: ...ffic The optional Bendix Wingman Advanced Collision Warning System combines adaptive cruise control with braking feature along with collision mitigation technology to assist the driver in various conditions The system includes the following features Alerts Following Distance Provides audible and visual alerts that let the driver know when getting too close to forward vehicle Impact Provides audibl...

Page 171: ...etermines a collision with a forward moving vehicle is imminent The intervention can be up to two thirds of the vehicle s braking capacity Immediate driver action is required to potentially avoid or lessen the severity of a collision For more information regarding the Bendix Wingman Advanced system visit http www bendix com Bendix Wingman Fusion System WARNING To prevent personal injury and or dea...

Page 172: ...r to the Bendix Wingman Fusion Operation Manual for additional warnings system operation and system limitations The Bendix Wingman Fusion System is intended solely as an aid for an alert and conscientious professional driver The Bendix Wingman Fusion option utilizes the features of the Bendix Wingman Advanced system in addition to the features below Stationary vehicle braking Lane departure warnin...

Page 173: ... www bendix com The stability control system provides the core ABS function as well as Automatic Traction Control ATC and roll stability functions Core ABS Functions The core ABS system reduces wheel lockup to help drivers maintain steering control while braking Antilock Braking Systems ABS use wheel speed sensors ABS pressure modulator valves and an Electronic Control Unit ECU to control either f...

Page 174: ...nt property damage do not operate a vehicle without air in the suspension springs Operating the vehicle without air in the air suspension springs will damage the suspension degrade ride performance and may cause transmission damage The suspension system automatically adjusts to different loads to maintain a constant frame height The system allows for ease of vehicle loading and provides improved v...

Page 175: ...er button while moving the gearshift lever to Reverse R or Drive D position and then release the button 3 For Air Brakes push in on the parking brake knob Park indicator on Instrument Panel Gauge Cluster will turn OFF 4 For Hydraulic Brakes pull and hold the parking brake knob or depress the manual parking brake pedal to apply parking brake Park indicator on Instrument Panel Gauge Cluster will tur...

Page 176: ...ft Control WARNING To prevent personal injury and or death or damage to property hold the brake pedal down while you move the gearshift from position to position to prevent unexpected vehicle movement 1 Hold override button 2 Mode indicator LED 3 Mode button 4 Mode ID 5 Digital display 6 Display mode diagnostic button 162 ...

Page 177: ... when a gear is selected with the shift tower the vehicle will not launch To move the vehicle the shift tower must be moved to reselect a gear after the engine comes down to idle For further information on the Allison transmission refer to the separate Allison vocational transmission model Operation Manual Allison Generation IV Push Button Shift Selector 1 Digital display 2 Mode ID 3 Mode button 4...

Page 178: ...nsmission combines the gear efficiency of a manual with the smooth shifting of an automatic It consists of two independent but interlocked manual transmissions each with its own independent clutch Electronically controlled and hydraulic actuated gear changes are achieved by preselecting the correct gear and swapping torque between the two clutches The result is smooth and continuous delivery of to...

Page 179: ...ng brake knob Park indicator on Instrument Panel Gauge Cluster will turn OFF 4 For Hydraulic Brakes pull and hold the parking brake knob or depress the manual parking brake pedal to apply parking brake Park indicator on Instrument Panel Gauge Cluster will turn OFF 5 Lift foot from the brake pedal and then slowly press the accelerator pedal Eaton Procision Transmission Push Button Selector 1 Revers...

Page 180: ...and understand these paragraphs along with the wheelchair lift manufacturer s Operator Manual before operating the wheelchair lift On vehicles equipped with an optional Wheelchair Lift the optional Transmission Wheelchair Lift Interlock provides that power will not be supplied to the wheelchair lift mechanism and therefore the wheelchair lift cannot be operated until the previous steps have been c...

Page 181: ...hift lever handle and move the gearshift lever from Park P to Reverse R or Drive D position and then release the button Release the parking brake push and release the parking brake knob or pull the manual parking brake release lever lift foot from service brake and then slowly press the accelerator pedal the Instrument Panel Gauge Cluster PARK indicator should be turned OFF Backup Alarms This bus ...

Page 182: ...ating Temperatures Your vehicle may be equipped with a warning indicator or gauge that will indicate high transmission fluid temperatures The sump fluid reservoir temperatures of the Allison Transmissions should not exceed 250 F 120 C 168 ...

Page 183: ...s Use the hazard warning light switch in an emergency to warn traffic of vehicle breakdown approaching danger the vehicle is in tow or is operating at a reduced speed Press the button to activate all hazard flashers simultaneously Press the button again to turn OFF the flashers Emergency Equipment Recommended On Board Fire Extinguisher Inspect the fire extinguisher monthly to ensure it has a suffi...

Page 184: ... the first aid kit completely stocked and ready for use at all times by replacing any items used Body Fluid Cleanup Kit Use this whenever any type of body fluid comes in contact with the bus When items are used they should be immediately replaced 170 ...

Page 185: ...ening the kit unfold the triangle and ensure it locks in place Fuse Circuit Breaker Charts NOTE To gain access to the fuse and circuit breakers reference for the location of the Electrical Compartment Access Panel The following fuse illustrations represent typical fuse panel layouts The actual vehicle fuse panels will vary depending on the vehicle options Chassis Fuse Circuit Breaker Chart 171 ...

Page 186: ... Controller Ignition Feed F17 5A Engine Electronics Ignition Feed F18 5A Accelerator Pedal Ignition Feed Location Size Description F19 5A Auto Drain Valve Relay Ignition Feed F20 10A Back up Light Ignition Feed F21 10A Transmission Control Module Ignition Feed 12V Crank Relay F22 5A Transmission Shifter LCT Eaton Hybrid HCM2 F23 10A Fuel Heater Air Dryer Drain Valve Park Regen Switch Ignition Feed...

Page 187: ...gnition Feed NOTE Locations marked with a must use fuse only NOTE Descriptions marked with a indicate fuses used with Eaton Hybrid equipped vehicles Power Relays Location Description R1 Wiper Power Relay R2 Wiper Speed Relay R3 Stop Light Relay R4 Back Up Light Relay R5 Ignition 1 Relay R6 Ignition 2 Relay 173 ...

Page 188: ...Roadside Emergencies Body Fuse Circuit Breaker Panel 174 ...

Page 189: ...Defog Fan x3 Left Switch F12 20A Center Blower Left Switch F13 25A Step Warmer F14 15A Booster Pump F15 20A Two Way Radio Terminal Strip F16 3A Air Horn F17 15A Dome Lights 7 5A Direct to Disk Recording DDR Digital Video Recording DVR System Camera System F18 20A Video System Terminal Strip F19 15A Heater Mirrors F20 15A Air Compressor F21 15A Destination Sign 7 5A Traction Chains F22 20A Traction...

Page 190: ... 5A Dome Light Timer Relay F49 7 5A Emergency Exit Alarms F50 7 5A Front Cluster Light F51 7 5A Emergency Exit Lights F52 3A Traction Sanders F53 20A Pedestrian Lights 3A PTI Bus Scan PTI Check Mate F54 15A PTI CRS F55 7 5A Auxiliary AUX Hazard F56 10A Motorized Mirrors F57 7 5A Light Monitor F58 10A Step Light F59 See Circuit Diagram F60 3A Heated Wiper Blades F61 See Circuit Diagram F62 7 5A Str...

Page 191: ... 3A Electrical Panel Compartment Light F82 Rear Door Options F83 7 5A Emergency Exit Alarms Battery F84 10A AED Vandal Lock Switch Power Relays Location Description NS1 Noise Suppression Relay 1 NS2 Noise Suppression Relay 2 NS3 Noise Suppression Relay 3 NS4 Noise Suppression Relay 4 MD1 Master Disconnect Relay 1 MD2 Master Disconnect Relay 2 MD3 Master Disconnect Relay 3 IGN Ignition Relay ACC1 A...

Page 192: ... both sides of the cowl 1 Grab handle CAUTION To prevent damage to property never use the crossview mirrors as a handle Mirror damage and misadjustment can occur Grab the hood handle and pull the hood forward over center and allow it to settle into the raised position 178 ...

Page 193: ...CAUTION To prevent electronic component damage never exceed 16 0 volts to vehicle s electrical system When it is necessary to jump start a vehicle the most reliable means is to connect charged 12 volt batteries 1 Remove metal rings or watches and do not allow metal tools to contact positive terminal of battery to prevent shorting of the electrical system 2 Place transmission in Neutral N and set p...

Page 194: ...e and the tow vehicle parking brakes are applied before releasing the disabled vehicles parking brakes WARNING To prevent personal injury and or death or damage to property always use both tow hooks to prevent possible overloading and breaking of individual hooks This vehicle may be equipped with optional dual tow hooks for recovery purposes only CAUTION To prevent property damage observe the foll...

Page 195: ...or adequate road clearance of vehicle components IC Bus recommends unloading the towed vehicle prior to towing to reduce any abnormal loads to the vehicle components resulting from the towing procedures Before towing be sure to fully release the parking brake either Air or Hydraulic brake system Towing Preparation Air Parking Brakes The spring actuated type parking brake can be released by recharg...

Page 196: ...Roadside Emergencies 182 ...

Page 197: ...OTE Chemicals used to clean or disinfect your IC Bus vehicle can adversely affect materials used to build the vehicle Many common cleaning chemicals can damage or ruin the appearance of materials like ABS plastic vinyl rubber aluminum glass and painted surfaces As with the cleaning chemicals used the cleaning process or the lack of a cleaning process can also affect the life and appearance of the ...

Page 198: ... glass Use a soft cloth and glass cleaner only Interior The best method to preserve the appearance and extend the life of the interior components of your IC Bus vehicle is frequent and thorough cleaning of the components A cleaning schedule and the cleaning requirements should be determined based on the type of service conditions in which the unit is operated Interior Light Bar Cleaning All Interi...

Page 199: ...vehicle often with warm or cold water to remove dirt and preserve the original luster of the paint Never wash the vehicle in the direct rays of the sun or when the sheet metal is hot to the touch as this may cause streaks in the finish Do not use hot water strong soaps or detergents Never wipe dirt off a dry surface as the dirt will scratch the paint Always ensure that steps grab handles or any ex...

Page 200: ...or polish Use a high quality paste wax and follow the wax manufacturer s instructions to help prevent bus paint from fading Crossing Arm Cleaning The crossing arm is only to be cleaned with a mild detergent and warm water No other cleaners are to be used as they may damage the surface 186 ...

Page 201: ... your Cummins Engine Operation Manual or contact a certified Cummins repair location for specific engine maintenance intervals capacities and instructions Your bus has been engineered and manufactured to provide economical and trouble free service However it is the owner s responsibility to ensure the vehicle receives proper care and maintenance IC Bus service parts and Navistar engine service par...

Page 202: ... death or damage to property observe the following Use only genuine IC Bus or Navistar engine service parts The use of inferior parts can adversely affect the quality and reliability of your vehicle WARNING To prevent personal injury and or death or damage to property take care when performing any maintenance or making any checks or repairs Some of the materials in this vehicle may also be hazardo...

Page 203: ...tion are identified in Section 2 Vehicle Inspection Guide as well as Commercial Driver s License CDL Manuals Chassis Lubrication New vehicles are lubricated at the factory After the vehicle is placed in operation regular lubrication and maintenance intervals based on the type of service and road conditions should be established The loads carried speed road and weather conditions all contribute to ...

Page 204: ...or reference only and may slightly differ from the actual vehicle NOTE For vehicles equipped with Cummins B engines refer to Cummins QuickServe Online your Cummins Engine Operation Manual or contact a certified Cummins repair location for specific engine maintenance intervals capacities and instructions N9 and N10 Engine Left Side View 1 Engine coolant level 2 Power steering fluid level 3 Engine o...

Page 205: ...he pressure regulator To perform these adjustments open access panel door and use the procedures below Door Opening and Closing Speed Adjustment Points 1 Opening speed screw 2 Closing speed screw 3 Pressure regulator adjustment knob 4 Locknuts 5 Air filter Pressure Regulator Adjustment WARNING To prevent personal injury and or death or damage to property do not replace the air door regulator with ...

Page 206: ...eed Tighten the locknut 4 Closing Speed Adjustment Loosen the locknut 4 and turn the closing speed screw 2 clockwise to slow the door closing speed or counterclockwise to increase the door closing speed Tighten the locknut 4 Electrically Actuated Entrance Door Adjustment Electrically actuated doors are set to operate in 2 to 2 1 2 seconds There is no adjustment for electrically actuated door openi...

Page 207: ...he hubcap become wet with oil investigate the cause Refer to the appropriate Service Manual for repair procedure Routinely clean the hubcap to ensure that the lube level can be easily observed through the clear window as intended In situations where the window is clean on the outside but discolored on the inside check the lube level by removing the rubber fill vent plug and insert a finger into th...

Page 208: ...s and Specifications section for items to be inspected serviced and recommended service intervals Brakes General Information All new IC Bus vehicles are manufactured with non asbestos brake linings However exposure to excessive amounts of brake material dust may be a health hazard WARNING To prevent personal injury and or death or damage to property pay strict attention to the following if your ve...

Page 209: ...ag soaked with water and wrung until nearly dry NEVER use compressed air or dry sweeping to clean the work area Use an industrial vacuum cleaner with a HEPA filter system and rags soaked in water and wrung until nearly dry Carefully dispose of used rags to avoid getting dust into the air Use an approved respirator when emptying vacuum cleaners and handling used rags Wash your hands before eating d...

Page 210: ...vel every service interval to determine if adjustment is necessary Brake chamber push rods on original equipment chambers have a stroke indicator an ORANGE RED paint marker rib near the base of the push rod to aid adjustment checks If the push rod is clean and the brakes require adjustment the ORANGE RED marker can be seen protruding from the chamber when the brakes are applied Check the slack adj...

Page 211: ...ay include a heater to prevent the discharge valve from freezing in cold weather Air Dryer Desiccant Replacement Open reservoir drain valves and check for presence of water Small amounts of water due to condensation is normal If the wet air tank and primary or secondary tanks are collecting an abnormally high amount of water between regular air tank drain intervals replace the air dryer desiccant ...

Page 212: ...nition and touch the air dryer housing It should be warmer than other metallic items on the vehicle If some warmth cannot be felt it may indicate that the heater element or the wiring powering should be serviced Air Reservoir Tanks Moisture Draining Moisture taken in with the air through the compressor inlet valves collects in the reservoirs Drain the wet tank reservoir every day at the end of the...

Page 213: ...ons section for recommendations On a periodic basis of at least once per year inspect the entire brake system for The proper operation of the service and parking brakes The condition of the discs calipers and ABS exciter teeth Hydraulic fluid leaks Hose or pipe damage The condition of the ABS wheel speed sensors and wiring Proper ABS wheel speed sensor to exciter teeth gap Inspect brake lining at ...

Page 214: ...ead to overflow A MIN and MAX indicator are located on the reservoir do not exceed the MAX line with brake fluid Check and refill the brake fluid reservoir using the following procedure 1 Clean the reservoir caps before removal to prevent dirt or water from entering the reservoir 2 Visually inspect the fluid level 3 If necessary add brake fluid from a clean unopened container 4 Use only DOT 3 or D...

Page 215: ...eath or damage to property when servicing the vehicle park on a flat level surface set the parking brake turn off the engine and install wheel chocks WARNING To prevent personal injury and or death or damage to property operate vehicle in area with sufficient space to safely perform Parking Brake Burnishing Procedure Parking Brake Burnish Procedure 1 Accelerate the vehicle to 10 mph 16 km h 2 Shif...

Page 216: ...h a light coating of dielectric grease Use grease sparingly Too much grease will not allow air to escape from the connection and this compressed air will push the connection apart Accessory Feed Connections WARNING To prevent personal injury and or death or damage to property do not increase size of fuse or circuit breaker or change type of breaker supplied with your truck as this could cause wiri...

Page 217: ...ckServe Online your Cummins Engine Operation Manual or contact a certified Cummins repair location for specific engine maintenance intervals capacities and instructions NOTE For complete operation and maintenance information pertaining to your engine refer to the Engine Operation and Maintenance Manual provided with the vehicle For effective emission control and low operating cost perform the main...

Page 218: ...er Perform a complete inspection of the air induction system Disassemble the joints of each aluminum component and inspect for salt build up and chlorine that can cause aluminum particles to flake off and enter the engine combustion chambers If corrosion is present usually appears at the pipe connections use a wire brush to clean the inside of the pipes and inside the rubber hoses Clean all compon...

Page 219: ...an the gasket sealing surface Be sure to wipe out any dust that has fallen into the port to the turbocharger DO NOT use compressed air for this cleaning 3 Visually inspect the air cleaner housing for damage or distortion which could allow unfiltered air to enter the engine Inspect to be sure that the rubber dust unloader valve at bottom of housing is in place free of debris and not cracked 4 Inspe...

Page 220: ...using with hold down latches 7 When servicing is completed reset air restriction gauge by pushing and holding the reset button and releasing it The YELLOW indicator will drop below the window The air restriction gauge is now ready for the next operating cycle Air Restriction Gauge Service The initial restriction with a new air filter element will vary with air cleaner design and installation 206 ...

Page 221: ...estriction reading after being reset Rev engine from idle to full RPM multiple times to increase air flow enough to create an initial reading Air cleaner element split open Visually inspect element High Restriction Reading Possible Causes Explanation Plugged elements Ultra fine particles are difficult to remove and cleaning may not sufficiently lower restriction Plugged inner element if equipped R...

Page 222: ...ng of the deaeration tank cap matches that listed on the side of the tank or the tank may burst CAUTION To prevent vehicle and or engine component damage observe the following If the coolant should get extremely low and the engine very hot let the engine cool for approximately 15 minutes before adding coolant then with the engine running slowly add coolant Adding cold coolant to a hot engine may c...

Page 223: ... Recirculation EGR wiring harness to protect the EGR from heat damage prior to being completely deaerated freed of trapped air This process may generate a fault code that might require further investigation by an authorized International dealer For vehicles with N9 and N10 engines see the following instructions on filling the cooling system 1 Open any shutoff valve in heater circuit in transit hea...

Page 224: ...evel 9 Turn OFF engine and connect EGR valve electrical connector 10 Verify coolant is at correct level and concentration 11 Clear fault code that was set when EGR valve was disconnected consult IC Bus dealer 12 Inspect and adjust coolant level as necessary prior to daily operation For vehicles with Cummins B engines see the following instructions on filling the cooling system Typical Deaeration T...

Page 225: ... bottle level above the add line until the heater core return bleed valve begins to purge fluid 9 Return engine to low idle 10 Close the heater core return bleed valve 11 Open the heater core return shutoff valve 12 Raise engine speed to high idle until coolant temperature reaches 190 F 88 C 13 Continue operating engine for an additional five 5 minutes after coolant temperature reaches 190 F 88 C ...

Page 226: ...ant concentrate and water Shell Rotella ELC pre Mixed coolant RED or Fleetrite NOAT ELC premixed coolant RED and will provide freeze protection down to 34 F 37 C if no further dilution is experienced during installation Concentrations more than 67 are not recommended The use of ELC pre mix to make up for coolant loss will conveniently ensure the glycol water concentrations stay in balance Fan Clut...

Page 227: ...se failure Pressure test complete heater and cooling system annually Test should be completed while performing hose inspection to allow all hoses to be observed for bulges and leaks Upon completion of the inspection process reinstall all protective covers and closeout panels to original condition Many factors influence hose life such as location years in service and service environment Heater and ...

Page 228: ...nd sediment from the fuel tank via the drain plug on the bottom of the fuel tank Drain and flush sediment from fuel tank at least every 12 months or more frequently if fuel quality or type of fuel dictates Since Ultra Low Sulfur Diesel ULSD fuel tends to absorb more water and engines are operating at higher temperatures microbe growth in the fuel tanks has become more prevalent Microbe growth resu...

Page 229: ... Vibration and or noise from the evaporator area Noticeable decrease in system performance Reduced air flow this condition is normally a result of dirty or clogged evaporator filters Noise Emissions Maintenance Use and Repair Instructions for Proper Maintenance In order to comply with federal exterior noise regulations your vehicle may be equipped with noise emission items that must be properly ma...

Page 230: ...leaks at various joint connections and tighten clamps Make visual inspection for cracks or holes in muffler and tailpipe Always replace with manufacturer s recommended parts Tailpipe elbow or offset tailpipe orientation must not be changed from standard position as originally received To prevent abnormal changes in vehicle sound level it is necessary for the owner to perform inspections and necess...

Page 231: ...Maintenance Maintenance Record Noise Control Chassis Model Vehicle Identification Number Maintenance Performed Maintainer Name Location Date 217 ...

Page 232: ...eck condition of spring leaves for evidence of fatigue bending or breakage Check condition of suspension mounting brackets and bushings Check that torque rod mounting fasteners are tight NOTE When retorque is required ensure the part is in like new condition If it can t be retorqued then the part needs to be replaced Suspension alignment must be maintained at all times Check the U bolts as follows...

Page 233: ...er power steering fluid level Regularly inspect steering column joint bolts and steering linkage particularly for body to chassis clearance Tightening Steering Intermediate Shaft Joint Bolts Check the steering intermediate shaft joint bolts for tightness every 60 000 miles 96 000 km or annually whichever occurs first Tighten bolts to torque specified in the Torque Specification Chart at the end of...

Page 234: ...cle to service Failure to properly bleed the hydraulic system can result in shimmy complaints and or steering wheel oscillation when striking a bump Consult your IC Bus dealer or IC Bus Service Manual for the proper procedures for filling and bleeding the system The power steering fluid filter is located inside the power steering reservoir To remove the filter unscrew the large cap on the power st...

Page 235: ...oughly to remove any contaminants and then rinse with distilled water DO NOT USE TAP WATER to rinse components that will be used to store or deliver DEF fluid If no distilled water is available rinse with tap water and then rinse with diesel exhaust fluid DEF The DEF tank filler cap is located on the right side of the vehicle behind an appropriately labelled access door The DEF filler cap on this ...

Page 236: ...PF needs to have nonregenerable soot or the ash residue removed please take the vehicle to an IC Bus dealer Transmission Transmission Fluid Level 1 Hot fluid level 2 Cold fluid level Check fluid level with the parking brake applied the engine running at idle speed and the transmission in neutral Consider the transmission fluid temperature when determining the correct level When the transmission fl...

Page 237: ...ng Always use experienced trained personnel with proper equipment and correct procedures to mount or remove tires and wheels WARNING To prevent personal injury and or death or damage to property always follow these instructions when mounting tires on wheels Only personnel who have had proper training and experience should mount or remove tires from rims or wheels Use only heavy duty rims or rims a...

Page 238: ...pressure is a very important maintenance practice to ensure safe vehicle operation and long life for the tires Failure to maintain correct inflation pressure may result in sudden tire destruction improper vehicle handling and may cause rapid and irregular tire wear Therefore inflation pressures should be checked daily and always before long distance trips Follow the tire manufacturer s recommended...

Page 239: ...pection Check condition of tires for abnormal wear patterns and proper inflation pressures Cut or broken tire casing must be repaired or replaced Tires should be inspected for the following conditions If any are present the tire should be removed and repaired retreaded or scrapped as the condition indicates Any blister bump or raised portion anywhere on the surface of the tire tread or sidewall ot...

Page 240: ... different tire sizes or constructions on the same axle Rotation Steer tires that have developed some type of irregular wear pattern can be rotated to drive axles if rib tires are being used on all wheel positions Applying steer tires to a drive position will often wear off the irregularities and they can be moved back to the steer axles or run out to retread stage on the rear axle Another rotatio...

Page 241: ...ced and reinspected while spinning for an out of round condition Wear Radial tires can exhibit the following types of normal wear patterns even erosion or chamfer Even Wear is a sign that the tire is being properly used and maintained Erosion Wear has also been called rolling wear channel or river wear Erosion wear is found more often at free rolling tires This is an indication that the tire is be...

Page 242: ...ain usage installation and removal Wheels Wheel and Wheel Nut Maintenance and Installation WARNING To prevent personal injury and or death or damage to property always follow these instructions when mounting tires on wheels Only personnel who have had proper training and experience should mount or remove tires from rims or wheels Use only heavy duty rims or rims approved for radial tires It may be...

Page 243: ...eel or fastener failures WARNING To prevent personal injury and or death or damage to property when installing the tire and rim assembly on disc brake equipped axles ensure the tire valve stem clears the brake caliper The use of either an International truck valve stem retainer or a tire manufacturer s stem forming tool is the only acceptable method of obtaining clearance when necessary Failure to...

Page 244: ...l if duals or steer wheel over the wheel studs and onto the pilot pads of the hub Care must be taken to avoid damage to the stud threads while positioning the wheel Ensure that the wheel is resting on the pilot pads and is against the brake drum 6 Hand start all wheel nuts to avoid cross threading 7 Starting with the nut at the 12 o clock position and using the appropriate star or crisscross patte...

Page 245: ...that one or more wheel nuts are loose even if they cannot be turned by hand Normal periodic maintenance should also include checking the wheel nut torque with a torque wrench Windshield Wiper Wiper Blade Assembly Replacement 1 Press the plastic lever at the wiper blade assembly to the wiper arm hinge 2 Slide the wiper blade assembly up the wiper arm and detach it 3 Snap the new wiper blade assembl...

Page 246: ...wiper arm assembly and the drive stud boot 2 Install the wiper arm on the drive stud Confirm the correct height of each wiper from the base of the windshield per the figure shown 3 Place the wiper arm retaining nut on the drive stud and tighten Refer to the Torque Chart in the Maintenance Intervals and Specifications section for correct torque specification 4 Replace the plastic cap on the wiper a...

Page 247: ... be expressed in miles kilometers hours of operation and or months of operation It is important to note that in high duty cycle types of operation and or where operating conditions are extremely severe such as in deep water mud or unusually dusty conditions the vehicle may require lubrication much more frequently than specified in this manual The synchronized A and B service intervals are designed...

Page 248: ...ices are performed at Special Intervals or in addition to A or B Service when the interval dictates Lubrication and Maintenance Interval Bus CE Diesel System Item Intervals Special Interval 3 miles km hours months Pre Trip Inspection Pre trip inspection Items listed in Section 2 Check All Wheel Bearing Oil Type Check Level A B Axle U bolts Retorque At first 1 000 miles 1 600 km then every 36 000 m...

Page 249: ... A B Electrical Power Distribution Center Corrosion throughout case and on pins of fuses and breakers Inspect B Power Steering Filter Replace 500 000 800 000 1 5000 60 Power Steering Fluid Change 40 000 64 000 12 Power Steering Fluid Check Level A B Steering Gear Lubricate A B ATTN Install grease slowly at low pressure Power grease guns may blow out seals Steering Intermediate Shaft U Joints Slip ...

Page 250: ...km 24 Other Models 125 000 miles 200 000 km 12 Air Dryer Heater Purge Valve Check AD IP 12 AD 9 24 Air Tanks all Drain Water A B Air Wet Tank Drain Water A B Brake Chamber Rod Travel Check A B Governor Cut in Cut out Pressure Check A B Low Air Pressure Warning Alarm Check A B Parking Brake Operation Check A B Rotors Drums Calipers Chambers Hoses etc Check for wear damage A B S Cam Bushings Lubrica...

Page 251: ...TE If obstruction is observed replace cap A B Master Cylinder Check Fluid Level A B Parking Brake Cable Check condition A B Parking Brake Operation Check A B Power Steering Check A B Brakes Hydraulic Service Brakes Operation Check A B Coolant Check Level A B Coolant Filter if equipped Replace 150 000 241 000 6 000 30 Extended Life Coolant Add Extender Extended Life Coolant Replace Refer to Engine ...

Page 252: ...evel Inspect Engine Oil and Filter s Replace Fan Belt Inspect Fan Belt Auto Tensioner Inspect Fuel Filter Drain Sediment Bowl I 6 only Fuel Filter Drain Separated Water Fuel Filter Replace Engine Valve Lash Adjustment I 6 only Refer to Engine Operation and Maintenance Manual Fuel Sender Hose Connections Check for loose connectors 12 months Fuel Tank s Drain and flush 12 months Fuel Tank Fuel Tank ...

Page 253: ...0 80 000 24 thereafter Allison MD Main Filter with any fluid type At first 5 000 8 000 200 and then regular interval thereafter Automatic Trans Fluid Filter s Replace Continued Allison MD Main Filter and Lube Filter with conventional or conventional synthetic mixed fluid every 25 000 40 000 1 000 12 Allison Gold MD Main and Lube Filters with factory filled synthetic fluid every 150 000 241 000 4 0...

Page 254: ...r 100 000 160 000 12 Also at brake lining service If wheel end play is found to be outside the 0 001 in to 0 005 in specification or lube condition is contaminated or low then perform a full wheel end tear down Inspect bearings spindle and spindle nuts for excessive wear and replace as necessary Rear Axle Wheel Ends Full tear down inspection of all wheel end components regardless of condition of l...

Page 255: ...ect Tightness 1 month or 1 500 miles 2 414 km and then 3 months or 3 000 miles 4 828 km thereafter Chassis Check for loose damaged missing parts A B Entry Door Check Operation A B Emergency Windows Slides Lubricate Every 12 months Emergency Doors Exits and Buzzers Check A B Fluid Leaks Check A B Headlights Bright Dim Daytime Check A B Heater Hoses and Connections Check Condition 12 months NOTE See...

Page 256: ...st Trip Inspection Feature Check A B Roof Hatch es Check Operation A B Safety Equipment As Equipped Check A B Seat Belt s Bolts Check Operation Condition A B Step Well and All Heater Core Air Filters Inspect Clean or Replace A B Undercoating Inspection Inspect the undercoating of school buses annually and recoat as required Body Components Cont Warning lights Stop Arm s Crossing Gate Entrance door...

Page 257: ...eralized or distilled water Shell Rotella ELC 50 50 Premix RED Fleetrite NOAT ELC RED concentrate and demineralized or distilled water or Fleetrite NOAT ELC 50 50 Premix RED For vehicles equipped with Cummins B6 7 engines fill with a 50 50 mixture of Shell Rotella Extended Life Coolant ELC RED concentrate and demineralized or distilled water or Shell Rotella ELC 50 50 Premix RED If the system has ...

Page 258: ...ring Gear Power Steering Fluid Volume pints liters M 100 8 4 3 9 TAS40 7 4 3 5 TAS66 8 4 3 9 THP45 7 4 3 5 Power Steering Systems cont Steering Gear Power Steering Fluid Volume pints liters THP60 8 4 3 9 Approximate refill quantity refer to power steering reservoir for proper fill marks Transmission Transmission Model Transmission Fluid Volumes Pints Liters Allison Automatic 1000 PTS 5 Speed 38 18...

Page 259: ... Width 9R22 5 6 75 7 50 10R22 5 6 75 7 50 11R22 5 7 50 8 25 12R22 5 8 25 9 00 225 70R19 5 6 75 235 80R22 5 6 75 7 50 Approved Tire and Wheel Combinations cont Tire Size Rim Width 245 70R19 5 6 75 7 50 255 70R22 5 6 75 7 50 8 25 265 70R19 5 6 75 7 50 8 25 275 80R22 5 7 50 8 25 295 75R22 5 8 25 9 00 315 80R22 5 9 00 245 ...

Page 260: ...to 100 F 26 C to 38 C 80W 140 15 F and above 26 C and above 85W 140 12 C and above 10 F and above Front Axle Wheel Bearing Oil Eaton Dana axle multipurpose Extreme Pressure EP gear lube of API GL 5 quality meeting MIL PRF 2105E specs including synthetic lubricants Do not mix conventional lube with synthetic lube 75W 40 F to 32 F 40 C to 0 C 75W 90 40 F to 100 F 40 C to 38 C 75W 140 40 F and above ...

Page 261: ... 26 C and above 75W 90 40 F and above 40 C and above 75W 40 F to 36 F 40 C to 2 C SAE 40 or 50 10 F and above 12 C and above SAE 30 15 F and above 26 C and above Front Axle Wheel Bearing Grease Tie Rod Ends Drag Link Kingpin and Bushing Eaton Dana axle Meritor axle Fleetrite NLGI 2 Lithium Complex Based Molybdenum Grease P N 991044C2 or equivalent GC LB NLGI 2 multi purpose lithium complex grease ...

Page 262: ... Operation Manual or contact a certified Cummins repair location for specific engine maintenance intervals capacities and instructions Electrical Terminals Lubricant Sealing Grease Fleetrite 472141 C1 Connectors Dielectric Grease NYOGEL 760 G Steering Strg Gear Ross TAS Output Seal Lubricate Fleetrite Lithium Complex Based Moly grease P N 991044C2 or equivalent GC LB NLGI 2 Multi purpose Lithium C...

Page 263: ... FLTL15W40G MPAPS B 21 Specification or Equivalent API CK 4 15W 40 Motor Oil 18 F to 108 F 10 C to 43 C NOTE The power steering system is filled with ATF fluid at the factory CAUTION To prevent component system property damage ONLY use fluid types listed NOTE Certain fluid types may be better suited for use in your vehicle dependent on geographic location and temperature It is recommended to use t...

Page 264: ...ubricate Fleetrite NLGI 2 Lithium Complex Based Moly grease P N 991044C2 or equivalent GC LB NLGI 2 Multi purpose Lithium Complex grease Clutch Release Bearing Shafts Fork Lubricate Fleetrite NLGI 2 Lithium Complex Based Moly grease P N 991044C2 or equivalent GC LB NLGI 2 Multi purpose Lithium Complex grease Cooling System Coolant Refer to Engine Operation and Maintenance Manual 250 ...

Page 265: ...recommended for use in manual transmissions Synthetic Oil Synthetic SAE 50 Manual Transmission Oil Meeting API MT 1 Fleetrite P N 991884C1 SAE 50 All temperatures Eaton Fuller UltraShift WetClutch Synthetic Castrol TranSynd or TES 295 Gear Box EmGard 2979 All temperatures SAE 50 All temperatures Eaton Dana Synchronized Fill Change Lubricants are listed in order of preference Mineral Gear Oil API G...

Page 266: ...ier Web site http www allisontransmission com home All temperatures Recommended for highest transmission durability and lowest maintenance costs Allison Conventional Automatic Transmission Fluid ATF Fill Change Meets the requirements for Allison TES 389 specification Approved Conventional ATF Supplier Web site http www allisontransmission com home Below 13 F 25 C preheat is required Rear Axle Sing...

Page 267: ...40 15 F and above 26 C and above 90W 10 F to 100 F 12 C to 38 C 85W 140 10 F and above 12 C and above 140W 40 F and above 4 C and above Meritor Synthetic from factory with Cognis Emgard 75W 90 will have a tag attached to fill plug that reads as follows Filled with synthetic lube Do Not Mix Single speed Continued Meritor petroleum 0 76 A Hypoid Gear Oil 0 76 B Hypoid Gear Oil 0 76 D Hypoid Gear Oil...

Page 268: ...mm Across Flats 450 500 610 678 NOTE Do not use lubrication on dry threads Where excessive corrosion exists a light coat of lubricant on first three threads of stud bolt is permitted Keep lubricant away from Hex nut Flange nut washer surface and flat on disc wheel Steering Column Bolts Torque Chart Specified Torque Bolt Type lb ft N m 7 16 20 70 75 95 102 254 ...

Page 269: ... Capacity International Air Suspension IROS for axles 14ADN 14ADP 14AJC 14AJE 14ATP and 14ATR 260 300 353 407 14TBT 23 000 lb Capacity International Air Suspension IROS for all other axles 260 300 353 407 14VAB 13 500 lb Capacity RR Springs Vari Rate with 4 500 lb Auxiliary Rubber Spring 260 300 353 407 14VAC 15 500 lb Capacity RR Springs Vari Rate with 4 500 lb Auxiliary Rubber Spring 260 300 353...

Page 270: ...o 20 21 7 to 27 Filter List Filter part numbers and or specifications may change during the life cycle of this vehicle Current information on the appropriate chassis and engine filters for your vehicle can be obtained by contacting your local International dealer parts department If you need assistance finding a local International dealer use the Dealer Locator icon at www icbus com 256 ...

Page 271: ... an annual subscription to the International Service PortalSM Web site or via the OnCommand Service Information USB For Information on the International Service Portal website s content availability and fee structure contact your local International Truck Dealer or in the case of a National Account your International Fleet Service Manager The OnCommand Service Information USB contains Internationa...

Page 272: ...n Optional Service Contracts Custom Service Contracts and Performance PM designed to ensure the lowest possible cost of ownership are also available Published Service Contracts Performance PM Service designed to ensure the lowest possible cost of ownership are also available Optional Service Contracts have been pre packaged to fit most common applications HOW TO OBTAIN Navistar Inc Warranties Stan...

Page 273: ... Disc Brakes 0004JBZ 0004JCC 0004WEY 0004WEZ 148 Air Dryer 197 Air Dryer Desiccant Replacement 197 Air Dryer Heater 198 Air Dryer Purge Valve 198 Air Induction System 204 Air Intake System 215 Air Reservoir Tanks Moisture Draining 198 Air Restriction Gauge Service 206 High Restriction Reading Table 207 No Restriction Reading Table 207 Troubleshooting 207 Air Actuated Door 81 Air Operated Passenger...

Page 274: ...on 119 Heater Control Switch 120 Heating Mode 120 Introduction 118 Operation 119 Switching Off Sequence 121 Auxiliary Fuel Fired Heater System Table 21 Auxiliary Heaters 118 Axle U Bolt Nut Torque Chart Table 255 A CONT Axle Rear Table 243 Axles 192 Body 194 Front Axle Alignment 193 Front Axle Inspection and Lubrication 192 Front Axle Normal Maintenance 193 Rear Axle Inspection and Lubrication 194...

Page 275: ... 151 Pedal Adjustment Switch If Equipped 154 Manual Pedal Adjustment 154 SmartTrac Hydraulic Brake Booster System If Equipped 145 SmartTrac Hydraulic Brakes If Equipped 199 Brake Inspection and Adjustment 199 B CONT Brakes cont Brake Lines Hoses and Fittings 199 Fluid Precautions 199 Split System Feature 146 Brakes Table 15 Buckling Up 101 BUS SCAN 100 System 86 Unloading Students With Engine OFF ...

Page 276: ...ns 118 Description 119 Diesel Exhaust Fluid 131 Diesel Exhaust Fluid DEF Storage 4 D CONT Diesel Exhaust Fluid Tank 244 Diesel Particulate Filter DPF Regeneration Table Table 139 Direct Drive Warning Indicators 29 Disc Wheels Torque Chart Table 254 Door Opening Closing 79 Opening Closing 79 Three Position Door Switch 80 Two Position Door Switch 79 Door Opening and Closing Speed Adjustment Points 1...

Page 277: ...tem Warranty Period 7 Supplemental Federal Emission Control System Maintenance Repair and Replacement 8 Engine 203 E CONT Engine cont Air Cleaner Element Service 204 Air Induction System 204 Air Restriction Gauge Service 206 Troubleshooting 207 Chassis Mounted Charge Air Cooler and Radiator Core Inspection and Cleaning 208 Cooling System 208 Engine Fluids and Contaminated Material 203 Frame and Op...

Page 278: ...iculate Filter Regeneration 138 Diesel Particulate Filter DPF Regeneration Table Table 139 Parked Regeneration Procedure 141 Regeneration Inhibit Switch 141 Three Position Regeneration Inhibit Switch 142 E CONT Exhaust Diesel Particulate Filter Regeneration cont Two Position Regeneration Inhibit Switch 142 Exhaust System 216 Exterior 185 Crossing Arm Cleaning 186 Waxing or Polishing Vehicles 186 E...

Page 279: ...03 218 General Cleaning All Surface Types 183 General Information 194 GHG Emission Control System Warranty Period 7 Glass 184 G CONT Gravity Fill Coolant Method 208 Coolant and Optional Coolant Filter 211 Coolant Concentration Freeze Point 212 Fan Clutch 212 H Hazard Warning Light Switch 76 Hazard Warning Switch 169 Hazards of Diesel Fuel Gasoline Blends 128 HD OBD Foreword 7 HD OBD Overview 128 H...

Page 280: ...Cluster 28 Integral Digital Display 30 I CONT Instrument Panel Gauge Cluster cont Integral Digital Display Detailed Information 33 Quadrant 2 Text and Warning Messages 39 Warning Messages 45 Optional Instrument Panel Gauge Cluster Compass Calibration Procedure 46 Compass Declination Zone Set Procedure 47 Compass Directional Calibration Procedure 50 Outside Temperature and Compass Displays Optional...

Page 281: ...Lubricant and Sealer Specifications Table 246 L CONT Lubricant and Sealer Specifications Table 246 Lubrication and Maintenance Interval Chart Notes 234 Lubrication and Maintenance Interval Chart Symbols Key 234 Lubrication and Maintenance Interval Bus CE Diesel Table 234 Lubrication Points 219 M Maintenance Guidelines 187 Maintenance Intervals 233 Lubrication and Maintenance Interval Chart Notes 2...

Page 282: ...Procedure 141 Parking Brake Wheelchair Lift Optional Alarm 151 Parking Brake Wheelchair Lift Interlock and Alarm 151 Parking Brake Wheelchair Lift Optional Alarm 151 Parking Brake Wheelchair Lift Interlock Retracting and Stowing Operation 151 Wheelchair Lift Extension Operation 151 Parking Brake Wheelchair Lift Interlock Retracting and Stowing Operation 151 Parking Brake Indicator Light 150 Parkin...

Page 283: ... Text and Warning Messages Table 39 Quadrant 3 Display Messages Table 45 Quadrant 4 Transmission Gear Displays 46 Quadrant 4 Transmission Gear Indications Table 46 R Raising the Hood 178 Rear Axle Inspection and Lubrication 194 Reflective Triangle 171 Chassis Fuse Circuit Breaker Chart 171 Power Relays Table 173 Regeneration 222 Regeneration Inhibit Switch 141 Removal 232 Reporting Safety Defects ...

Page 284: ...g Bus in Motion With Transmission Shift Wheelchair Lift Interlocks 167 Starting Procedures 125 Starting the Engine 125 S CONT Starting Procedures cont Automatic Transmission Starter Interlock 126 Starting the Engine 125 Automatic Transmission Starter Interlock 126 Stationary Pre Set Speed Control 12VXU 61 Stationary Variable Speed Control 12VXT 61 Steering 218 General 218 Lubrication Points 219 Po...

Page 285: ...42 Throttle 61 Tightening Steering Intermediate Shaft Joint Bolts 219 Tilt Hood 178 Lowering the Hood 179 Raising the Hood 178 Tire and Rim Combinations 245 T CONT Tire and Rim Combinations cont Approved Tire and Wheel Combinations Table 245 Tire Maintenance 224 Checking Inflation 224 Underinflation 225 Tire Replacement 227 Tire Warnings 223 Tires 223 Dual Tires Matching 226 Dual Tires Mixing 226 ...

Page 286: ...ation Inhibit Switch 142 U U S Registered Vehicles 5 Ultra Low Sulfur Diesel Fuel Requirements 128 U CONT Unacceptable Fuel Blends 128 Unbuckling 103 Underhood and Fluid Checks 16 Auxiliary Fuel Fired Heater System Table 21 Emergency Exits and Equipment Table 21 Integrated Air Conditioning System IC Air Table 20 Interior Visual and Operational Checks Table 18 Underhood and Fluid Checks Table 17 Un...

Page 287: ...ng 88 Wheelchair Lift Operation 87 Wheelchair Lift Alarm 88 Wheelchair Lift Interlocks Extending 87 W CONT Wheelchair Lift Operation cont Wheelchair Lift Interlocks Retracting and Stowing 88 Wheels 228 Wheel and Wheel Nut Maintenance and Installation 228 Hub Piloted Wheel Installation Procedures 229 Wheel Nut Torque Maintenance 229 WIG WAG Warning System 83 Windshield Washer 57 Windshield Wiper 23...

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