IAI RCON-LC Instruction Manual Download Page 4

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ME0416-1A

RCON-LC System Instruction Manual Configuration

Product name

Manual name

Control

number

RCON-GW(G)/LC(G)

Gateway Unit

First Step Guide

ME0384

RCON 24V Driver Unit

First Step Guide

ME0383

RCON 200V

Power Supply / Driver Unit

First Step Guide

ME0397

SEL Unit, PIO Unit,

PIO/SIO/SCON Extension unit

First Step Guide

ME0393

RCON-LC

Instruction Manual (this document)

ME0416

RCON System

Instruction Manual

ME0384

SCON-CB Controller

SCON-CB/CGB/LC/LCG

Instruction Manual

ME0340

PC Software

RCM-101-MW/RCM-101-USB

Instruction Manual

ME0155

PC Software

IA-OS First Step Guide

For how to operate, refer to the guide feature

stored in IA-OS

ME0391

Touch Panel Teaching Pendant

TB-02/02D Instruction Manual

ME0355

Touch Panel Teaching Pendant

TB-03 Instruction Manual

ME0376

24V Power Supply Unit

PSA-24 Instruction Manual

ME0379

LC System Programming Manual

Instruction Manual

ME0329

LC System Ladder Edit Software Manual

Instruction Manual

ME0330

Instruction Manual is available for download in IAI homepage.

URL: www.iai-robot.co.jp/data_dl/CAD_MANUAL/

Summary of Contents for RCON-LC

Page 1: ...nt from RCON System For those not described in this manual should refer to RCON System Instruction Manual ME0384 LC System Instruction Manual First Edition ME0416 1A RCON LC System Specifications for unit Installation Wiring Configuration Warranty PLC Features Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 ...

Page 2: ......

Page 3: ... place so that whoever is handling the product can refer to it quickly when necessary Important This instruction manual is an original document dedicated for this product This product cannot be used in ways not shown in this instruction manual IAI shall not be liable for any result whatsoever arising from the use of the product in any other way than what is noted in the manual The information cont...

Page 4: ...ntroller SCON CB CGB LC LCG Instruction Manual ME0340 PC Software RCM 101 MW RCM 101 USB Instruction Manual ME0155 PC Software IA OS First Step Guide For how to operate refer to the guide feature stored in IA OS ME0391 Touch Panel Teaching Pendant TB 02 02D Instruction Manual ME0355 Touch Panel Teaching Pendant TB 03 Instruction Manual ME0376 24V Power Supply Unit PSA 24 Instruction Manual ME0379 ...

Page 5: ...ecifications for unit 2 1 LC unit 2 1 2 1 1 Overview 2 1 2 1 2 Model Code 2 2 2 1 3 Components 2 3 2 1 4 Part names Functions 2 4 2 1 5 External dimensions 2 6 2 2 Extension unit PIO SIO SCON extension unit PIO unit 2 7 2 2 1 Overview 2 7 2 2 2 Model Code 2 8 2 2 3 Components 2 10 2 2 4 Part Names Functions 2 12 2 2 5 PIO Specifications 2 16 2 2 6 SIO Specifications 2 21 2 2 7 External dimensions ...

Page 6: ...eatures 4 1 Device Memory 4 2 4 1 1 OM_X Bit Memory For Input Assignment 4 3 4 1 2 OM_Y Bit Memory For Output Assignment 4 3 4 1 3 OM_M Bit Memory For General 4 4 4 1 4 OM_LM Bit Memory For Retention 4 4 4 1 5 OM_AM Bit Memory For Axis Control Command Assignment 4 4 4 1 6 OM_SM Bit Memory For System 4 5 4 1 7 OM_IX Word Memory For Index 4 7 4 1 8 OM_D Word Memory For General 4 7 4 1 9 OM_SD Word M...

Page 7: ...od 5 1 5 2 Scope of the warranty 5 1 5 3 Honoring the warranty 5 1 5 4 Limited liability 5 2 5 5 Conformance with applicable standards regulations etc and application conditions 5 2 5 6 Other items excluded from warranty 5 2 Revision history Post 1 ...

Page 8: ...ents essential for safety safety devices etc Do not use the product outside the range of the specifications Otherwise the product life may be drastically shortened and product damage or facilities stoppage may occur Do not use it in any of the following environments 1 Locations with flammable gases ignitable objects or explosives 2 Locations with potential exposure to radiation 3 Locations with am...

Page 9: ...is free of damage Do not climb on loads suspended from cranes Do not leave loads suspended from cranes for long periods Do not stand under loads suspended from cranes 3 Storage and Preservation For the storage and preservation environment see the installation environment However give especial consideration to the prevention of condensation Store the products so as to prevent them from falling over...

Page 10: ...ead to fire electric shock or abnormal operation of the product Never cut or reconnect the cables supplied with the product for the purpose of extending or shortening the cable length Otherwise this may lead to fire or abnormal operation of the product 3 Grounding Grounding must be performed in order to prevent electric shocks or electrostatic charge enhance noise resistant performance and control...

Page 11: ...Do not insert fingers or objects into the openings in the product Otherwise this may lead to injury electric shock product damage or fire When releasing the brake on a vertically oriented actuator be careful that it does not fall under its own weight catching the operator s hand or damaging workpieces 5 Teaching When working with two or more persons make it clear who is to be in charge and communi...

Page 12: ... the various setting switches while the equipment is live Otherwise this may lead to electric shock or abnormal operation 7 Automatic Operation Check before starting automatic operation or restarting after operation stop that there is nobody within the safety protection fence Before starting automatic operation make sure that all peripheral equipment is ready for automatic operation and that there...

Page 13: ... may lead to damage to the product When releasing the brake on a vertically oriented actuator be careful that it does not fall under its own weight catching the operator s hand or damaging workpieces The slider or rod may be misaligned from the stop position if the servo is turned OFF Avoid injury or damage due to unnecessary operation Be careful not to lose the cover or any removed screws and be ...

Page 14: ...situation which if the product is not handled correctly could result in death or serious injury Warning Caution This indicates a potentially hazardous situation which if the product is not handled correctly may result in minor injury or property damage Caution Notice This indicates a situation in which while injury is not a likely result the precautions should be observed in order to use the produ...

Page 15: ...roller Refer to 1 7 Used Tools 3 Back up data in order to be prepared for a breakdown Non volatile memory is used for backup memory of this controller Registered position data and parameters are written in this memory and backed up Therefore these data will normally not be lost even if the power is turned off However be sure to save the latest data to enable a quick recovery process in case this c...

Page 16: ...ector Do not connect multiple ports and perform communication simultaneously This may result in following errors Occurrence of communication error Occurrence of unpredictable operation 5 Other Remarks Make sure to read also the caution notes in RCON System Instruction Manual Operation in wrong manner could cause injury or damage on the product or equipment SIO port USB port ...

Page 17: ...ational Standard Compliance This product complies with the following overseas standards Refer to the Overseas Standard Compliance Manual ME0287 for more detailed information RoHS Directive CE Marking UL Certification Not Planned to Comply Not Planned to Comply ...

Page 18: ...International Standard Compliance Intro 11 ME0416 1A ...

Page 19: ...LC System 1 1 Overview 1 1 1 2 System Configuration 1 2 1 3 Unit list 1 3 1 4 Model 1 7 1 5 Specifications 1 11 1 5 1 General specifications 1 11 1 6 Power Capacity 1 14 1 7 Used Tools 1 15 RCON LC Chapter 1 ...

Page 20: ...ension unit or SCON extension unit it is available to connect to SCON CB of the RCON connection type Parallel I O is capable of using 128 points of input and 128 points of output at the maximum by connecting PIO ISO SCON extension unit or PIO unit Serial communication with RS485 is also available by using PIO SIO SCON extension unit There are seven types of applicable field networks CC Link CC Lin...

Page 21: ...21S are not applicable for the single phase 200V Note 2 There is a built in regenerative resistor of 60W equipped in 200V driver unit and 200V power supply unit The regenerative resistor is basically not necessary but use an external regenerative resistor unit in case of shortage in regenerative resistor By using the calculator software the quantity of necessary regenerative resistor units can be ...

Page 22: ... For 200V Terminal unit Model code RCON LC G RCON GW TR RCON GW TRS External Maximum number of connected units 1 unit 1 unit 1 unit RCON GW TR RCON GW TRS Either one Enclosure Enclosed in LC unit Enclosed in 200V Power supply unit Type Fan unit Power Supply Driver for 24V Unit Fan unit for 200V driver Model code RCON FU RCON FUH External Enclosure Enclosed in 200V Power supply unit Enclosed in 200...

Page 23: ...0P 86P 24V AC servo motor DC brushless motor Model code RCON PC 1 RCON PC 2 RCON PCF 1 RCON AC 1 RCON AC 2 RCON DC 1 RCON DC 2 External Max Axes Quantity 2 axis 1 axis 2 axis 2 axis Type 200V AC servo motor 200V power supply unit Simple absolute unit Model code RCON SC 1 RCON PS2 3 RCON ABU A RCON ABU P External Max Axes Quantity 1 axis Enclosure RCON FUH enclosed RCON FU enclosed The simple absol...

Page 24: ... EXT PN RCON NP RCON PN Applications CO connection CO connection IO port IO extension 16in 16out NPN or PNP IO extension 16in 16out NPN or PNP External Maximum number of connected units 1 unit PIO SIO SCON extension units cannot be connected together 1 unit SCON extension units cannot be connected together 8 units 8 units at max including PIO SIO SCON extension units ...

Page 25: ...is specification RCON DC 1 DC brushless motor 2 axis specification RCON DC 2 200V AC servo motor 1 axis specification RCON SC 1 200V power supply unit Power supply for 200V AC RCON PS2 3 Terminal unit For 24V enclosed in LC Unit RCON GW TR For 200V enclosed in 200V power supply unit RCON GW TRS SCON expansion unit For SCON CB connection RCON EXT PIO SIO SCON expansion unit SCON CB connection For P...

Page 26: ...DeviceNet connection specification EC EtherCAT connection specification EP EtherNet IP connection specification PR PROFIBUS DP connection specification PRT PROFINET IO connection specification E With No Field Network FU Fan unit mounting Specify the number of units 1 8 TRN Without terminal unit Ethernet Port not Applicable Fan unit Single product model number RCON FU Terminal unit Single product m...

Page 27: ... Model code RCON PS2 3 200V driver unit Model code RCON SC 1 Terminal unit for 200V Model code RCON GW TRS Fan unit for 200V driver unit Model code RCON FUH Fan unit Model code RCON FU RCON Type Number of axes PC Stepper motor type PCF Compatible to stepper motor 56SP 60P 86P AC AC servo motor type DC DC brushless motor type SC 200V AC servo motor type 1 1 axis specification 2 2 axis specification...

Page 28: ...n I O cable length 6 PIO unit RCON I O specification I O cable length 7 Simple absolute unit RCON ABU Motor types 0 Cable Without 2 2m Standard 3 3m 5 5m NP I O NPN specification PN I O PNP specification 0 Cable Without 2 2m Standard 3 3m 5 5m NP I O NPN specification PN I O PNP specification P Stepper motor type A AC servo motor type ...

Page 29: ...e used make sure to use the terminal unit for 200V RCON GW TRS enclosed in the 200V power supply unit The terminal unit for 24V has a structure that does not allow itself connected to the 200V driver unit however it could be forcefully inserted which could cause fire on the connector as well as damage on it A terminal unit for 24V RCON GW TR is enclosed in LC Unit A terminal unit for 200V RCON GW ...

Page 30: ... atmosphere Avoid corrosive gas and in particular avoid excessive dust Altitude 1 000m or less Vibration resistance Frequency 10 57 Hz Amplitude 0 075mm Frequency 57 150 Hz Acceleration 9 8m s2 XYZ directions Sweep time 10 minutes Number of sweeps 10 times Shock resistance Drop height 800mm 1 corner 3 edges 6 faces Overvoltage category I Electric shock protection mechanism 24V System Class III 200...

Page 31: ...n speed 9 6 19 2 38 4 57 6 115 2 230 4 kbps SIO interface USB port Communication method USB Communication speed 12Mbps Data recording device FRAM 4Mbit LC Unit Note 1 FRAM 256kbit 24V Driver Unit SRAM 4Mbit 200V Driver Unit Calendar function Retention function About 10 days Charging time About 100 hours Safety category compatibility B The safety category specification can support up to 4 external ...

Page 32: ... points Output 96 to 384 points DeviceNet EtherCAT EtherNet IP PROFIBUS DP PROFINET IO 1 to 16 words Input 16 to 256 points Output 16 to 256 points Device Memory Input and Output Relays Input Relay X000 to X07F 128 points Output Relay Y000 to Y07F 128 points Support Relays For General M0 to M3071 3072 points For Retaining LM0 to LM255 256 points For Axis Control AM0 to AM4095 4096 points For Syste...

Page 33: ... amperage of RCON LC System refer to the current amperage in RCON System Instruction Manual ME0384 Current Amperage of LC Unit PIO SIO SCON Extension Unit and PIO Unit Item Specifications Power supply voltage DC24V 10 AC200V to 230V 10 Power Supply Unit Control power capacity per unit LC unit includes terminal unit 0 8A PIO SIO SCON extension unit 0 1A PIO unit 0 1A Current Limit Value of LC Unit ...

Page 34: ...help in windows Product Name Model Code Version Applied from Feature Instruction Manual Remarks GW OP PC dedicated teaching software IA OS V5 00 00 00 ME0391 Available only in Japanese RCM 101 V13 01 00 00 ME0155 Gateway Parameter Configuration Tool V3 01 08 00 This document 3 3 Configuration Teaching Pendant TB 02 D Ver 2 11 ME0355 TB 03 Ver 2 11 ME0376 Features GW Gateway parameter settings OP A...

Page 35: ...nit PIO SIO SCON extension unit PIO unit 2 7 2 2 1 Overview 2 7 2 2 2 Model Code 2 8 2 2 3 Components 2 10 2 2 4 Part Names Functions 2 12 2 2 5 PIO Specifications 2 16 2 2 6 SIO Specifications 2 21 2 2 7 External dimensions 2 22 2 3 Other Units 2 23 2 3 1 24V Driver Unit 2 23 2 3 2 200V Driver Unit 200V Power Supply Unit 2 23 2 3 3 Simple Absolute Unit 2 23 RCON LC Chapter 2 ...

Page 36: ... IO In case of operation with only ladder programs without using the host PLC it is available to select a LC unit not equipped with a field network connector It is capable of connecting 16 axes at the maximum of SCON CB via the driver unit for ROCN System RCON PC PCF AC DC SC SCON Extension Unit or PIO SIO SCON Extension Unit Point Although it would generate an error when the number of connected a...

Page 37: ...nection specification CIE CC Link IE Field connection specification DV DeviceNet connection specification EC EtherCAT connection specification EP EtherNet IP connection specification PR PROFIBUS DP connection specification PRT PROFINET IO connection specification E With No Field Network FU Fan unit mounting Specify the number of units 1 8 TRN Without terminal unit Ethernet Port not Applicable ...

Page 38: ...ing parts come to light contact your local IAI distributor Part name Shape Quantity Remarks LC unit 1 Model example RCON LC LCG Terminal unit Single product model number RCON GW TR Not supplied with TRN specification System I O connector 1 Single product model number DFMC1 5 5 ST 3 5 Phoenix Contact Field network connector 1 Depends on I O type Dummy plug 1 Model Name DP 5 Supplied with LCG specif...

Page 39: ... side Right side Connector Rear Connector bottom part DIN tab Connector upper part SIO connector System I O connector Motor power connector Control power connector T RUN LED AUTO MANU switch USB connector STOP LED MODE LED C ERR LED STATUS 0 LED STATUS 1 LED Top Field network connector SYS LED ...

Page 40: ...een Light ON Gateway normal operation Orange Light ON Gateway alarm triggered STOP Red Light ON With STOP Signal Input Light OFF Without STOP Signal Input MODE Green Light ON AUTO mode ON PLC RUN Status Light OFF MANU mode ON PLC STOP Status C ERR Orange Light ON Field network error generated Light OFF Field network operating normally STATUS 0 Differs with field network STATUS 1 Differs with field...

Page 41: ...A 2 6 2 1 5 External dimensions The outer dimensions for LC Unit are the same as those for RCON Gateway Unit Item Specifications External dimensions W 30 mm H 115 mm D 95 mm Mass About 170g External view See figure below 115 35 2 39 6 95 98 8 30 7 3 5 ...

Page 42: ...PIO Unit not described in RON System Instruction Manual For details of SCON Extension Unit refer to Specification Edition Chapter 6 SCON Connection Unit in RCON System Instruction Manual ME0384 PIO SIO SCN Extension Unit PIO SIO SCON Extension Unit is equipped with the following three types of connectors 1 SCON Connector Connector to establish connectivity to SCON CB Controller 2 PIO Connector Par...

Page 43: ... to Read the Model Number PIO SIO SCON extension unit RCON EXT I O specification I O cable length PIO unit RCON I O specification I O cable length 0 without cable 2 2 standard 3 3m 5 5m NP I O NPN specification PN I O PNP specification 0 without cable 2 2 standard 3 3m 5 5m NP I O NPN specification PN I O PNP specification ...

Page 44: ...tension unit PIO SIO SCON extension unit PIO unit 2 9 ME0416 1A 2 How to read the model nameplate Mark Explanation of Mark Use IAI specified cables only Model numbe Serial number Serial number Model number Caution Mark Nameplate Location ...

Page 45: ...omponents In the unlikely case that any model number errors or missing parts come to light contact your local IAI distributor PIO SIO SCON extension unit Part name Shape Quantity Remarks PIO SIO SCON extension unit 1 RCON EXT PN PNP specifications RCON EXT NP NPN specifications Terminal connector 1 Single product model number RCON EXT TR PIO cable 1 CB PAC PIO Extension SIO port connector 1 FMC1 5...

Page 46: ...nsion unit PIO SIO SCON extension unit PIO unit 2 11 ME0416 1A PIO unit Part name Shape Quantity Remarks PIO unit 1 RCON PN PNP specifications RCON NP NPN specifications PIO cable 1 CB PAC PIO First Step Guide 1 ME0393 Safety Guide 1 M0194 ...

Page 47: ...sion unit PIO SIO SCON extension unit PIO unit ME0416 1A 2 12 2 2 4 Part Names Functions PIO SIO SCON extension unit PIO unit SCON cable connector SIO cable connector PIO cable connector PIO cable connector Front Front Status LED Status LED ...

Page 48: ...icated internal bus signal differential receive line 7 AM_SD MODBUS differential line 8 AM_SD MODBUS differential line 9 ACT_PULSE Driver signal timing notification signal differential line 10 ACT_PULSE Driver signal timing notification signal differential line 11 SYNC_PULSE Driver synchronizing signal differential line 12 SYNC_PULSE Driver synchronizing signal differential line 13 RTC_1Hz 1 Hz to...

Page 49: ...cable connector Model HIF6 40PA 1 27DS 71 Manufacturer Hirose Electric Connector General Specifications Rated current 0 5A Rated voltage 125V AC Repeated Insertion Life 500 times Refer to 2 2 5 PIO Specifications for the assignment when using multiple PIO connectors PIO cable connector Output Side Input Side ...

Page 50: ...O cable connector Item Model Manufacturer PCB side connector MC1 5 3 GF 3 5P26THR PHOENIX CONTACT Mating Connector FMC1 5 3 STF 3 5 PHOENIX CONTACT Pin No Signal name Description 1 ISO_GND Grounding for extension communication 2 ISO_SD Extended communication line 3 ISO_SD Extended communication line 3 2 1 ...

Page 51: ...n in the list Total frame communication status LED PIO unit status LED 1A 20A 1B 20B Unit No 8 Unit No 2 Unit No 1 LED name Color Status Green Red Total frame communication status LED Blinking Light OFF Configuration communication Light ON Light OFF Normal communication Light OFF Light ON Total frame communication error Light OFF Light OFF Updating PIO unit status LED Light ON Light OFF Normal com...

Page 52: ... Y00B 13A IN8 X008 13B OUT12 Y00C 14A IN9 X009 14B OUT13 Y00D 15A IN10 X00A 15B OUT14 Y00E 16A IN11 X00B 16B OUT15 Y00F 17A IN12 X00C 17B 18A IN13 X00D 18B 19A IN14 X00E 19B 0 N 20A IN15 X00F 20B 0 N 2 1A 24 P24 1B Output OUT0 Y010 2A 24 P24 2B OUT1 Y011 3A 3B OUT2 Y012 4A 4B OUT3 Y013 5A Input IN0 X010 5B OUT4 Y014 6A IN1 X011 6B OUT5 Y015 7A IN2 X012 7B OUT6 Y016 8A IN3 X013 8B OUT7 Y017 9A IN4 ...

Page 53: ...X029 14B OUT13 Y02D 15A IN10 X02A 15B OUT14 Y02E 16A IN11 X02B 16B OUT15 Y02F 17A IN12 X02C 17B 18A IN13 X02D 18B 19A IN14 X02E 19B 0 N 20A IN15 X02F 20B 0 N 4 1A 24 P24 1B Output OUT0 Y030 2A 24 P24 2B OUT1 Y031 3A 3B OUT2 Y032 4A 4B OUT3 Y033 5A Input IN0 X030 5B OUT4 Y034 6A IN1 X031 6B OUT5 Y035 7A IN2 X032 7B OUT6 Y036 8A IN3 X033 8B OUT7 Y037 9A IN4 X034 9B OUT8 Y038 10A IN5 X035 10B OUT9 Y0...

Page 54: ...X049 14B OUT13 Y04D 15A IN10 X04A 15B OUT14 Y04E 16A IN11 X04B 16B OUT15 Y04F 17A IN12 X04C 17B 18A IN13 X04D 18B 19A IN14 X04E 19B 0 N 20A IN15 X04F 20B 0 N 6 1A 24 P24 1B Output OUT0 Y050 2A 24 P24 2B OUT1 Y051 3A 3B OUT2 Y052 4A 4B OUT3 Y053 5A Input IN0 X050 5B OUT4 Y054 6A IN1 X051 6B OUT5 Y055 7A IN2 X052 7B OUT6 Y056 8A IN3 X053 8B OUT7 Y057 9A IN4 X054 9B OUT8 Y058 10A IN5 X055 10B OUT9 Y0...

Page 55: ...X069 14B OUT13 Y06D 15A IN10 X06A 15B OUT14 Y06E 16A IN11 X06B 16B OUT15 Y06F 17A IN12 X06C 17B 18A IN13 X06D 18B 19A IN14 X06E 19B 0 N 20A IN15 X06F 20B 0 N 8 1A 24 P24 1B Output OUT0 Y070 2A 24 P24 2B OUT1 Y071 3A 3B OUT2 Y072 4A 4B OUT3 Y073 5A Input IN0 X070 5B OUT4 Y074 6A IN1 X071 6B OUT5 Y075 7A IN2 X072 7B OUT6 Y076 8A IN3 X073 8B OUT7 Y077 9A IN4 X074 9B OUT8 Y078 10A IN5 X075 10B OUT9 Y0...

Page 56: ...ailable The specifications for SIO communication are as shown below Item System Condition Interface Conform to EIA RS485 Communication Protocol Half Duplex Communication Start Stop Synchronous Connection Form 1 1 Not applicable for Multidrop connection Protocol Modbus Transmission Mode RTU ASCII not acceptable Communication speed bps 115200 Fixed Bit length 8 bits Stop bit 1 bit Parity None Connec...

Page 57: ...it RCON EXT NP PN PIO unit RCON NP PN The appearance dimensions for PIO SIO SCON Extension Unit and PIO Unit are the same as those for SCON Extension Unit Item Specifications External dimensions W22 6mm H115mm D95 Mass Approx 110g PIO SIO SCON extension unit Approx 105g PIO unit External view See figure below 1 22 6 3 5 7 115 98 8 95 4 35 2 39 6 111 7 ...

Page 58: ...l Specification Section Chapter 4 24V Driver Unit EC Connection Unit 2 3 2 200V Driver Unit 200V Power Supply Unit Refer to RCON instruction manual Specification Section Chapter 5 200V Driver Unit 200V Power supply unit 2 3 3 Simple Absolute Unit Refer to RCON instruction manual Specification Section Chapter 7 Simple Absolute Unit ...

Page 59: ... Wiring 3 5 3 2 1 Wiring of LC Unit Power Supply Connector 3 5 3 2 2 200V Power Supply Wiring to RCON System 3 7 3 2 3 Actuator connecting 3 9 3 2 4 Field network wiring 3 12 3 3 Configuration 3 14 3 3 1 Configuration for Gateway parameter 3 14 3 3 2 Gateway parameter configuration tool 3 17 3 4 Operation mode 3 25 RCON LC 3 3 章 RCON LC Chapter 3 ...

Page 60: ...pter states the guideline of installation wiring and procedures for setting For details refer to RCON System Instruction Manual ME0384 Main Differences from RCON System Select RCON LC when it is necessary to select a controller for tool use 0 axis for number of axes to connect and 0 unit for option unit available to select The operation mode should be set in Axis Control Command in the DFC command...

Page 61: ...the performance may deteriorate when the temperature around the simple absolute unit battery is too low or too high Make sure that the temperature is as close to room temperature as possible The recommended temperature is about 20 C Item Specifications Item Specifications Installation direction Vertical mounting exhaust side on top Ambient operating temperature With fan unit 0 to 55 C Installation...

Page 62: ...e wiring of signal wires and encoders from power supply lines and power lines Annealed copper wire 1 6 mm diameter Connect with a ground wire of 2 mm 2 AWG14 Ground terminal Grounding resistance 100 or less Class D grounding construction Connect the ground wire to the FG terminal block of the main body Push in the square hole with a screwdriver or the like to connect Controller Controller Groundin...

Page 63: ...the same device take measures against noise Countermeasure examples for noise sources are shown below 1 AC solenoid valve magnetic switch relay Measure Install an anti noise device in parallel with the coil 2 DC solenoid valve magnetic switch relay Measure Install a diode in parallel with the coil or use the diode built in type Anti noise device Relay coil Relay coil ...

Page 64: ...erted and kept in an inlet besides the power plug slots and put the power cables in the terminal inlets 4 Remove the screwdriver Connect the 24 V of MP motor power connector to the 24 V terminal of the 24 VDC power supply Connect the 0 V of MP motor power connector to the 0 V terminal of the 24 VDC power supply Connect the 24 V of CP control power connector to the 24 V terminal of the 24 VDC power...

Page 65: ...wire Use cables with their rated temperature on the isolation sheath at 60 C or higher The controller current consumption varies depending on the controller model and the motor type of the actuator to be connected Refer to RCON System instruction manual Specification Section Chapter 2 2 3 Specifications Power supply capacity Caution Using a cable with diameter less than the applicable cable diamet...

Page 66: ...each terminal See the example of connection below to have the wiring process Caution The leakage current may vary depending on the connected motor capacity cable length and other ambient environment In case of leakage protection measure the leakage current at the position to install a leakage breaker A leakage breaker should be selected under a clear purpose such as protection from fire or protect...

Page 67: ...e cables with their rated temperature on the isolation sheath at 60 C or higher The controller current consumption varies depending on the controller model and the motor type of the actuator to be connected Refer to RCON System instruction manual Specification Section Chapter 2 2 3 Specifications Power supply capacity Caution Use wires with diameter large enough for allowable current higher than t...

Page 68: ... the actuator make sure that the combination with the controller is correct Connectable actuator models are listed on the model number sticker on the left side of the controller Model number shown in Actuator on the driver unit model number sticker Driver unit front Match Model number shown in MODEL on the actuator model number sticker Actuator side surface ...

Page 69: ...driver unit and the simple absolute unit Connecting CO LC and RCP RCA Series other than the above Insert until it clicks and put cover on Insert until it clicks RCON LC System Connection cable CB ADPC MPA RB Actuator Driver unit connector Controller side Actuator side Actuator RCP6 Motor encoder cable supplied with actuator Actuator RCA Motor encoder cable supplied with actuator CB ASEP2 MPA Conne...

Page 70: ... AC ervo motor Actuator and 200V Driver Unit RCON LC System 200V Driver Unit RCON SC Insert till end Insert till end Insert until it clicks Insert until it clicks Actuator Actuator side Encoder cable Actuator side Encoder cable Encoder cable CB P L A Motor cable CB MA Connection example ...

Page 71: ... with a Mitsubishi Electric PLC as the host PLC Connecting the host PLC and two RCON LC systems Actuator Actuator RCON LC System CC Link dedicated cable prepared by the customer RCON LC System The terminal resistor of the CC Link master unit is to be prepared by the customer Host PLC CC Link master unit to be prepared by customer Terminal resistor supplied with LC unit ...

Page 72: ...the connectors DA and DB at the network terminal end only The terminal resistor of the CC Link master unit is to be prepared by the customer 5 Other CC Link dedicated cables are wired in the same manner as in 1 to 4 Point The terminal resistor to be used may differ depending on the CC Link dedicated cable type Cable FANC SBH CC Link dedicated high performance cable Terminal resistor 130 Cable FANC...

Page 73: ...he gateway parameter configuration tool 1 Double click the Gateway parameter configuration tool icon 2 Select and click RCON from SelectGwType screen 3 Clicking will open the Parameter configuration tool main screen Parameter configuration tool main screen SelectGwType screen Click 1 Gateway parameter configuration tool Double click Select Click ...

Page 74: ...6 1A Import the parameters 1 Click on the Parameter configuration tool main screen 2 When the Confirmation screen appears click 3 When the Information screen appears click 2 Click Parameter configuration tool main screen Confirmation screen Click Information screen Click ...

Page 75: ...shed 5 If Communication port open error screen is displayed when importing parameters communication connection has failed Causes of communication connection failure Mismatched communication port Disconnected communication cable Connection problem of communication cable connector Gateway unit side PC side malfunction PC software double startup may be possible causes Parameter configuration tool mai...

Page 76: ...ay parameter configuration tool 1 Selection of Controller Open the gateway parameter setting tool Select RCON LC and the window for RCON LC should open 2 Main Window Initial Display Read in parameters in the main window initial state for RCON LC selected Figure shows the version V3 1 8 0 ...

Page 77: ...fference from RCON System Configuration setting Minimum axis quantity available to connect is 0 Setting of TP port baud rate available Operation mode setting removed as it is to be set in DFC Commands Option unit are supported but no setting for number of units because gateway unit can automatically write in number of connected units Occupation information Displayed when read out from gateway in c...

Page 78: ...ab Communication error option unit output status latch Inactivate Activate Select whether to clear the output data on PIO unit side Inactivate or to retain it Activate when an error occurred between LC Unit and PIO Unit including PIO SIO SCON Connection Unit LC Operation Setting tab LC STOP OM domain output status latch Inactivate Activate Select whether to clear the OM Y Domain bit memory for out...

Page 79: ...Chapter 3 Installation iring Con guration 3 3 Configuration ME0416 1A 3 20 GWParameter GW Parameter 2 GW Parameter 3 ...

Page 80: ...Chapter 3 Installation iring Con guration 3 3 Configuration 3 21 ME0416 1A GW mode Select Option unit parameter LC behavior setting ...

Page 81: ...nstallation iring Con guration 3 3 Configuration ME0416 1A 3 22 5 2 Time setting There is no difference from RCON System in the time setting window 5 3 HMI node address Setting is available only for RCON LC System ...

Page 82: ...lation iring Con guration 3 3 Configuration 3 23 ME0416 1A 6 Monitor menu There is no difference from RCON System in the monitor menu 6 1 I O data There is no difference from RCON System in the register monitor window ...

Page 83: ... Con guration 3 3 Configuration ME0416 1A 3 24 6 2 Diagnostic information There is no difference from RCON System in the diagnostic information window 6 2 AlarmList There is no difference from RCON System in the alarm list window ...

Page 84: ...tion settings Different acceleration and deceleration settings Pitch feed Incremental JOG operation Position data Reading Signal Push motion operation Speed changes while traveling Pausing Zone signal output 2 points 2 points 2 points 1 points 2 points 2 points Position zone signal output Overload warning output Vibration control Collision Detection Feature Present position reading Resolution 0 01...

Page 85: ...on 4 4 4 1 5 OM_AM Bit Memory For Axis Control Command Assignment 4 4 4 1 6 OM_SM Bit Memory For System 4 5 4 1 7 OM_IX Word Memory For Index 4 7 4 1 8 OM_D Word Memory For General 4 7 4 1 9 OM_SD Word Memory For System 4 7 4 1 10 OM_T For Timer 4 7 4 1 11 OM_C For Counter 4 8 4 1 12 OM_L For Indication of Destination to Jump for JE JMP CALL Commands 4 8 4 1 13 OM Modbus Address 4 8 RCON LC Chapte...

Page 86: ...4 2 Commands 4 9 4 2 1 Basic Commands 4 9 4 2 2 Application Commands 4 9 4 2 3 DFC Commands 4 10 4 3 Error Code 4 23 ...

Page 87: ...trol number LC System programming Manual Instruction Manual ME0329 Also refer to the following instruction manual Poor how to operate the ladder edit software Product name Manual name Control number LC System Ladder Edit Software Manual Instruction Manual ME0330 ladder edit software LC LADDER LC LDS 01 The version applicable for RCON LC in the ladder edit software is Ver 1 05 000 or later The ladd...

Page 88: ... Quantity Decimal X Bit Memory Data Volume 1 Bit For Input Assignment 128 Y For Output Assignment 128 M For General 3072 LM For Retention 256 AM For Axis Control Command Assignment 4096 SM For System 128 TS Timer Contact Status 64 TC Timer Output Status 64 CS Counter Contact Status 64 CC Counter Output Status 64 IX Word Memory Data Volume 16 Bit For Index 2 D For General 128 SD For System 64 TV Ti...

Page 89: ... 2 X010 to X01F 3 X020 to X02F 4 X030 to X03F 5 X040 to X04F 6 X050 to X05F 7 X060 to X06F 8 X070 to X07F 4 1 2 OM_Y Bit Memory For Output Assignment OM_Y is to be assigned with the extension PIO outputs Alike OM X the order of assignments should be from the nearest to LS Unit Assign from the nearest with no blank The relation between Y and PIO connector when assignment was made from the nearest t...

Page 90: ...fore the power shutoff may be different from the retained data depending on the timing of the power shutoff 4 1 5 OM_AM Bit Memory For Axis Control Command Assignment RCON LC is capable to have the maximum number of connectable axis at 16 axes When Axis Control Command in DFC Command is indicated to all of the 16 axes in the direct numerical mode it is necessary to occupy 256 number of bit OM poin...

Page 91: ...on 5th PIO unit counted from LC unit side On SM21 PIO Unit 5_I O Power supply Voltage Drop External I O power supply voltage drop on 6th PIO unit counted from LC unit side On SM22 PIO Unit 6_I O Power supply Voltage Drop External I O power supply voltage drop on 7th PIO unit counted from LC unit side On SM23 PIO Unit 7_I O Power supply Voltage Drop External I O power supply voltage drop on 8th PIO...

Page 92: ...ns as MCON LC SM80 Axis 0 in Light Malfunction Turns on when axis maintenance alarm generated The maintenance alarm indicates the driver board alarm codes 048 04E 04F and 06B SM81 Axis 1 in Light Malfunction SM82 Axis 2 in Light Malfunction SM83 Axis 3 in Light Malfunction SM84 Axis 4 in Light Malfunction SM85 Axis 5 in Light Malfunction SM86 Axis 6 in Light Malfunction SM87 Axis 7 in Light Malfun...

Page 93: ... SD Numbers and Assignment of System Data Address Decimal Details of System Data Assignment Remarks SD0 1 Reserved SD2 Error Code Set a value when SM2 turns on SD3 Error Step Set a value when SM2 turns on SD4 9 Reserved SD10 Min Scan Time msec SD11 Current Scan Time mse SD12 Max Scan Time msec SD13 SM13 User Lock Pitch 10msec SD14 15 Reserved SD16 63 DFC0 to 47 Completion Codes Completed in normal...

Page 94: ... Address RCON LC permits access to OM using Modbus The ranges of the register address and the coil address for each OM are as shown below For the details of each address refer to the address table for RCON LC_Modbus OM_ Modbus Address OM Name Register Address Range Hexadecimal Coil Address Range Hexadecimal Read Write Type X 1020 to 102F 1000 to 10FF R Y 1040 to 104F 1200 to 12FF R W M 1100 to 11B...

Page 95: ...of the basic commands List of Basic Commands Command Type Command Name Contact Commands LD LDN AND ANDN OR ORN LDP LDF ANDP ANDF ORP ORF Connection Commands AND BLK OR BLK M PUSH M READ M POP Output Commands OUT SET RST PLS PLSN SFT End Commands END ENDS 4 2 2 Application Commands There are 56 types of the application commands List of Application Commands Command Type Command Name Data Comparison ...

Page 96: ...rol Command Axis No 7 AX7IOE 8 Command Transfer between Axis and Driver Command CMDIOE 9 Fieldbus Communication Command NWXCHG 10 Positioning Command Axis No 0 AX0MVP 11 Positioning Command Axis No 1 AX1MVP 12 Positioning Command Axis No 2 AX2MVP 13 Positioning Command Axis No 3 AX3MVP 14 Positioning Command Axis No 4 AX4MVP 15 Positioning Command Axis No 5 AX5MVP 16 Positioning Command Axis No 6 ...

Page 97: ...able axes Shown below is an example of how to describe the command SM0 DFC AX0I0E AM0 0 Example of How to Describe Axis Control Command The range available for use of S1 and S2 is as shown below Axis Control Command Available Parameters and Available Range Bit Word Constant Label WL Indication index X Y M SM AM T C D SD T C IX DEC HEX L S1 〇〇 S2 〇〇 It is recommended to have AM set to S1 With the...

Page 98: ...mpletion Position Number 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 Status Signal 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 Status Signal Name EMGS CRDY ZONE2 ZONE1 PZONE MEND ALML LOAD PSFL SV ALM MOVE HEND PEND LC Drv Target Position Lower 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 Target Position Upper 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 Indication Position Number 11...

Page 99: ...OG JOG JVEL JISL SON RES STP HOME CSTR The input and output assignment when set to Positioned 2 is as shown below Input and Output Domain Assignment Positioner 2 Drv LC Completion Position Number 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status Signal 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 Status Signal Name EMGS CRDY ZONE2 ZONE1 PZONE MODES WEND MEND ALML LOAD PSFL SV ALM MOVE HEND PEND LC D...

Page 100: ...7 206 205 204 203 202 201 200 199 198 197 196 195 194 193 192 Acceleration Deceleration 223 222 221 220 219 218 217 216 215 214 213 212 211 210 209 208 Pressing Current Limit Value 239 238 237 236 235 234 233 232 231 230 229 228 227 226 225 224 Control Signal 255 254 253 252 251 250 249 248 247 246 245 244 243 242 241 240 Control Signal Name BKRL INC DIR PUSH JOG JOG JVEL JISL SON RES STP HOME CST...

Page 101: ...ns assigned in Axis Control Command Shown below is an example of how to describe the command M100 DFC AX0MVP 1 M200 M101 DFC AX5MVP D0 M201 Example of How to Describe Positioning Command The range available for use of S1 and S2 is as shown below Positioning Command Available Parameters and Available Range Bit Word Constant Label WL Indication index X Y M SM AM T C D SD T C IX DEC HEX L S1 S2 A pos...

Page 102: ...ion starts towards the target position set in the indicated position number After the operation is complete the bit OM set in S2 should turn on By having the OM contact that got turned on as a trigger for another positioning command it is available to have a continuous operation It is available to have the positioning commands for the number of position points available for use 127 maximum per axi...

Page 103: ... is as shown below Input and Output Domain Assignment for Fieldbus Communication CC Link CC Link IE FB LC RY0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 RY1 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 RWw0 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 RWw1 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 RWw2 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 RWw3 95 94 93 92 91 90 89 88 87 86 85 84 ...

Page 104: ...47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 Output 3 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 LC FB Input 0 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 Input 1 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 Input 2 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 Input 3 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 Described number added to the S1 sett...

Page 105: ... 2 that is available for setting the same or higher size data domains compared to the exiting solves the data size issues Shown below is an example of how to describe the command SM0 DFC NWXCHG2 M1024 8 Example of How to Describe Fieldbus Communication Command 2 The range available for use of S1 and S2 is as shown below Fieldbus Communication Command 2 Available Parameters and Available Range Bit ...

Page 106: ...n below Input and Output Domain Assignment for Fieldbus Communication CC Link CC Link IE FB LC RY0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 RYN 16N 15 16N RWw0 16 N 1 15 16 N 1 RWw 2N 1 LC FB RX0 48 N 1 15 48 N 1 RXN RWr0 RWr 2N 1 N S2 Setting 2 1 For CC Link and CC Link IE Field the assignment should be made in the order of RY RWw RX and RWr Caution As RXN is a system domain in CC Link turning on th...

Page 107: ...et 16 PROFIBUS DP EtherNet IP EtherCAT PROFINET IO As shown above the settable range of S2 should differ in each field network type The input and output domains available for setting in each field network is as shown below Number of Max Occupation in Input and Output Domains Network Type Output Domains Output Domains Bit Memories Max Occupied Points Min Value Max Value Min Value Max Value CC Link ...

Page 108: ...tion Command 2 Caution in Use of Fieldbus Communication Command 2 No Caution Reason 1 Reboot of GW required when changing S2 Input and output domains cannot be updated properly when S2 data size made larger than the size described previously Size setting process is conducted in the initializing process 2 Necessary to see a value of multiple of 16 such as AM0 and M384 in S1 OM range check is conduc...

Page 109: ...able range in MCYP P or MSET P Command Content of FIFO Table top address Pointer is out of OM available range when FIFW P Command executed 5 From position indicated in S in ENCO Command to 2n bit all 0 FIFR P Command executed while pointer is 0 7 BCD BIN Conversion Data Error 8 Division by 0 executed 11 Nesting of CALL P to RET Commands exceeded 8 layers Nesting of FOR to NEXT Commands exceeded 5 ...

Page 110: ...Chapter 4 PLC Features 4 3 Error Code 4 24 ME0416 1A ...

Page 111: ...5 2 Scope of the warranty 5 1 5 3 Honoring the warranty 5 1 5 4 Limited liability 5 2 5 5 Conformance with applicable standards regulations etc and application conditions 5 2 5 6 Other items excluded from warranty 5 2 RCON LC Chapter 5 ...

Page 112: ...breakdown or malfunction in question was caused by a specification defect malfunction or poor product quality Note that breakdowns due to any of the following reasons are excluded from the scope of warranty 1 Anything other than our product odification or repair performed by a party other than IAI unless approved by IAI 3 Anything that could not be easily predicted with the level of science and te...

Page 113: ...require a high level of safety Accordingly as a rule our product cannot be used in these applications Contact IAI if you must use our product for any of these applications 1 Medical equipment used to maintain control or otherwise affect human life or physical health 2 Mechanisms and machinery designed for the purpose of moving or transporting people vehicles railway facilities aviation facilities ...

Page 114: ...Revision history Revision history Post 1 ME0416 1A Revision history Revision date Revised content 2020 07 First Edition ...

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