HydroQuip 8800 BP Series Installation & Operation Manual Download Page 51

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Summary of Contents for 8800 BP Series

Page 1: ...these instructions Outdoor Series 8800 BP Series INSTALLATION OPERATIONS MANUAL JL Covers the following CS ES Models ES8848A ES8848B ES8848C ES8848D ES8848E ES8848J ES8848H ES8848J ES8850A ES8850B ES...

Page 2: ...Options 16 Pump Cord Connections 17 Air Blower Installation System Configuration 18 Spa Light Wiring 19 Plus Ozone Ozonator Installation 20 21 Spaside Control Installation 22 Wi Fi Module Installatio...

Page 3: ...s detailed instructions for pack assembly and pump cord installation CS series controls are designed for a wall mount application Your electrician must follow all local codes and restriction pertainin...

Page 4: ...PCB Set of switches used to change operational logic and system behavior on PCB Pump exit side piping placed on pressure side of pump Electrical power supplied by two individual wiring sources two bre...

Page 5: ...al installation Printed Circuit Board refers to main board Programming that remains unchanged until the power is turned off and back on Appliance designed for spa water sanitation Initial pump operati...

Page 6: ...e plumbing systems in the spa Verify the function of each pipe 1 Suction System Plumbing this plumbing will connect to the spa s skimmer main drain and suction fittings This plumbing connects to the f...

Page 7: ...owable point for circuits to function correctly The system will shut off into a protection mode see troubleshooting guide To prevent this condition plan an equipment cover that incorporates shade acce...

Page 8: ...C Code Table 310 16 All ground wires must be connected per NEC Table 250 122 Follow the instructions provided in this manual see pages 7 9 for proper location and connection of this safety device This...

Page 9: ...Dual source power supply Electrical heat 11 0kw Dual source power supply Gas Electric Combo 5 5 or 11kw Gas Single Source power supply All Hydro Quip 8000 series control systems require a 4 wire elect...

Page 10: ...8800A ES8848A B C x x _ 30amp system 40 amp 1 ES8850A B C 11kw _ _ _ 46amp heater 60 amp 2 CS8800A ES8848A B C x x x 43amp system 50 amp 1 ES8850A B C 11kw _ _ _ 46amp heater 60 amp 2 CS8800A 10 10 10...

Page 11: ...properly reference the illustrations below for guidelines WARNING Refer to the circuit breaker manufacturer s installation instructions This illustration is meant to be a guideline and not meant to ov...

Page 12: ...dip switch 2 4 to the ON position to allow high speed pump s and heater to function simultaneously Fig A Red Black SwtichBank ON A2 Add 1 HS Pump with heat A3 Add 2 HS pumps with heat A4 Add 4 HS pump...

Page 13: ...ect power Step 2 Locate transformer programing bank at position J24 on PCB Step 3 Con rm system supply voltage with your electrician Step 4 Use diagrams below to correctly place logic jumper s to matc...

Page 14: ...MAIN J34 J58 J53 J45 J79 J54 J77 J75 J78 J36 J12 J88 J62 J37 J4 J1 J47 J72 J42 J3 J61 J51 J52 J98 J56 J57 J55 J59 J41 J60 J49 J48 Red Black Heater main wires electric heater models only GROUND GROUND...

Page 15: ...ric heater models only Below is an illustration of the system transformer and wiring converted and ready for 208V use Note wiring changes at the input terminal block and at the voltage conversion jump...

Page 16: ...IREMANS SWITCH FUSE 30A FUSE 30A J35 MAIN MAIN J34 Neutral Line 1 Line 2 Ground HEATER MAIN WIRES GFCI BREAKER 1 240v 4 Wire only see page 8 for breaker sizing 11KW electric heat Main control system w...

Page 17: ...AKER 2 240v 3 Wire only see page 8 for breaker sizing GFCI BREAKER 1 240v 4 Wire only Neutral Line 1 Line 2 Ground see page 8 for breaker sizing For correct GFCI breaker sizing Reference the GFCI brea...

Page 18: ...For correct wire and GFCI breaker sizing Reference the GFCI breaker sizing matrix page in this manual Factory programming will prevent the heater and high speed pump from operating simultaneously FOR...

Page 19: ...and GFCI breaker sizing Reference the GFCI breaker sizing matrix page in this manual FOR SYSTEM MODEL CODES Label located on outside of box ES8848G ES8848H ES8848J CS8800C ES8850G ES8850H ES8850J Neu...

Page 20: ...ghten securely Refer to the included wiring diagram as needed All components not included with the system are set at the factory for 120V Verify the voltage of the additional component s and adjust su...

Page 21: ...tem contains a Gas Heater Control Circuit Fig 2 This circuit is a passive or dry contact circuit do not apply line voltage to this circuit Connect this circuit to the gas heater s Fireman Switch or Fi...

Page 22: ...ove the terminal cover off the back off the pump 2 Remove the conduit hole cover 3 Route the power wires through the conduit hole and pull toward you to allow for the cord assy to be rotated for tight...

Page 23: ...ructions for converting the universal circuits of your control Hydro Quip utilizes color coded connectors to help identify each circuit Simply locate the colored connector on the Neutral white wire fr...

Page 24: ...flexibility Hydro Quip configures each 8000 Series system so that it can accept a 120 Volt light and or 12 Volt light A terminal block has been provided for connection Connect your light using the pu...

Page 25: ...o additional electrical connection required PLUMBING CONNECTION Locate the provided Ozone Check Valve Kit 48 0200 and follow the assembly diagram and requirements for connecting check valve to tubing...

Page 26: ...ry It is normal to encounter a puri cation smell at the water surface con rming ozone is being generated and delivered Potency has been regulated on this device and remains non adjustable for your saf...

Page 27: ...spa shell Fig 2 If required you may have to cut out a hole in the spa shell to install spaside control The mounting area must be above the maximum water level of the spa and in an area with good drai...

Page 28: ...Main port MAIN MAIN 23 LUGO J L Overlay and Spaside may vary Step 4 selecting a location for the antenna Do not mount the wifi antenna inside or attached to the 8000 cabinet or other metal enclosure...

Page 29: ...m is running move DIP Switch 1 on S1 on the Main circuit board to ON Under the TEST Menu the Setup screen will allow changing the Setup from 1 to any number established by the Manufacturer When the pa...

Page 30: ...LY PUMP 3 PUMP 2 PUMP 3 VOLTAGE CONVERSION SEE PAGE 10 Y SPLITTER The Y Splitter included is required when choosing Option 3 on the setup menu see Pg 24 You must have a topside control compatible with...

Page 31: ...Jets 1 Key Pressing this key when the pump is OFF will turn it ON to Low Speed a second press switches the pump to High speed a third press turns the pump OFF If the pump is ON from manual activation...

Page 32: ...by a single button icon Panels that have two Temperature buttons Warm and Cool can use both of them to simplify navigation and programming where a single Temperature icon is shown The LIGHT Button is...

Page 33: ...or Aux button if you have a 2nd pump to turn it on The pumps will now be running in high speed to facilitate priming If the pumps have not primed after 2 minutes and water is not owing from the jets...

Page 34: ...RANGE FLTR1 Several Seconds Main Screen READY R ANGE FLTR1 Waiting Several Seconds Reverts to Original Setting To Set Setting the time of day can be important for determining ltration times and other...

Page 35: ...use setting vs a vacation setting The Ranges are chosen using the menu structure below Each range maintains its own set temperature as programmed by the user This way when a range is chosen the spa w...

Page 36: ...TEMP if the ltration pump has not run for over 1 hour The Main Screen will display normally during Filter Cycles or when the spa is in use If the ltration pump has been off for an hour or more when an...

Page 37: ...seconds will lose any new Filter 2 On OFF Start Time and Run Hours and revert to any previous Filter 2 settings Wait to Revert Main Filtration Filter cycles are set using a start time and a duration...

Page 38: ...ding the Temperature Button or UP button if available Slowly press and release the Light Button two times READY R ANGEFLTR 1 Main Screen A Few Seconds Indicates Flashing or Changing Segment Key A temp...

Page 39: ...r temp is below 108 F 42 2 C Check for extended pump operation or high ambient temp Too Cold Freeze Protection A potential freeze condition has been detected or the Aux Freeze Switch has closed and al...

Page 40: ...o press any button to reset and restart heater start up See Flow Related Checks below button to reset when water is below 108 f 42 2 C See Flow Related Checks below Heater is Dry M027 There is not eno...

Page 41: ...laced by T The Control System is in Test Mode Call for Service Sensor Balance is Poor M015 The temperature sensors MAY be out of sync by 2 F or 3 F Call for Service Sensor Balance is Poor M026 The tem...

Page 42: ...n Memory Warning Persistent Memory Reset M021 Appears after any system setup change Contact your dealer or service organization if this message appears on more than Memory Failure Clock Error M020 Not...

Page 43: ...pment can also be the cause of intermittent GFCI tripping Contact your electrician or installer if tripping persists If a particular component trips the GFCI when operated This will assist your instal...

Page 44: ...rlapped see operations manual When freezing weather protection is activated See ICE in operations manual Main system pump 1 will operate once an hour for a few minutes to sample the spa hot tubs vesse...

Page 45: ...perating Reference setup in this manual for programming changes when power supply allows NO HEAT GAS HEATER Gas heaters have their own operating system independent from the 8000 series control You mus...

Page 46: ...very few years This includes bonding wires conductors breakers and terminal strip connections When servicing the lters or replacing the water power OFF the system at the GFCI or disconnect Once servic...

Page 47: ...ice The voltage and amperage ratings are shown on the bottom of the label Product Model Serial and Code numbers are also shown on the label Note This information will be necessary if you should ever h...

Page 48: ...ibutable to disassembly and reassembly of the spa skirt decking or any other materials enclosing the product or attributable to dif culties in gaining access to the product Hydro Quip will not be resp...

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