HYDAC International FluidAqua Mobil FAM 10 Operating And Maintenance Instructions Manual Download Page 3

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FluidAqua Mobil - FAM 10/15-P

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HYDAC FILTER SYSTEMS GMBH

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BEWA FAM10-15-P 3193324b en-us 2011-01-19.doc

2011-01-19

Content

Trademarks ...............................................................................................................2

Documentation Representative...............................................................................2

Content......................................................................................................................3

Preface ......................................................................................................................6

Technical Support...................................................................................................7

Modifications to the Product ...................................................................................7

Warranty .................................................................................................................7

Using the Documentation .......................................................................................8

Safety Information and Instructions .......................................................................9

Obligations and Liability..........................................................................................9

Explanation of Symbols and Warnings, etc. .........................................................10

General Safety Precautions..................................................................................11

Proper/Designated Use ........................................................................................11

Improper Use ........................................................................................................11

Safety Devices......................................................................................................11

Informal Safety Precautions..................................................................................12

Training and Instruction of Personnel ...................................................................13

Safety Measures to Be Followed during Normal Operation.................................. 13

Electrical Hazards.................................................................................................14

Maintenance, Servicing and Troubleshooting.......................................................14

Modifications to the FluidAqua Mobil ....................................................................14

How to Behave in case of Emergency..................................................................15

Unpacking the FAM................................................................................................15

Transporting the FAM ............................................................................................16

Fork lift ..................................................................................................................16

Crane ....................................................................................................................16

Train/truck.............................................................................................................17

Scope of Delivery ...................................................................................................18

FAM Description.....................................................................................................19

FAM Versions .......................................................................................................19

Performance .........................................................................................................20

FAM system components .....................................................................................21

Suitable fluids .......................................................................................................23

Dimensions .............................................................................................................24

Stationary version .................................................................................................24

Mobile version.......................................................................................................25

Summary of Contents for FluidAqua Mobil FAM 10

Page 1: ...FAM 10 15 P FluidAqua Mobil Operating and Maintenance Instructions English translation of original operating instructions Document no 3193324b ...

Page 2: ...uracy of the contents of this document However errors cannot be ruled out Consequently we accept no liability for such errors as may exist nor for any damage or loss whatsoever which may arise as a result of such errors The content of the manual is checked regularly Any corrections required will be incorporated in future editions We welcome any suggestions for improvements All details are subject ...

Page 3: ...ral Safety Precautions 11 Proper Designated Use 11 Improper Use 11 Safety Devices 11 Informal Safety Precautions 12 Training and Instruction of Personnel 13 Safety Measures to Be Followed during Normal Operation 13 Electrical Hazards 14 Maintenance Servicing and Troubleshooting 14 Modifications to the FluidAqua Mobil 14 How to Behave in case of Emergency 15 Unpacking the FAM 15 Transporting the FA...

Page 4: ...l connection of the FAM 35 Checking the settings on the heater optional 36 Filling the condensate separator 36 Starting up the FAM 37 Switching on the FAM 37 Draining the filterhousing 38 Shut off FAM 38 Operating the FAM 39 Main Menu 39 Manual menu 1 40 Manual Menu 2 41 Troubleshooting 42 Electrical fuses 43 Vacuum chamber overfilled 44 Level switch 01 02 02 03 45 V pump fill level min max 46 Cha...

Page 5: ... the condensate separator 62 Checking the fill level on the condensate separator 63 Filling the condensate separator 63 Cleaning the suction strainer 64 Replacing the filter element in the fluid filter 65 Checking the settings on the heater optional 69 Spare Parts 70 FAM 10 70 Fluid filter OLF 5 10 70 Rotary Vane Vacuum Pump 71 Condensate separator 71 Contact Service 72 Storing the FAM Taking it o...

Page 6: ...n an optimal manner Keep it in the vicinity of the product so it is always available Note that the information on the unit s engineering contained in the documentation was that available at the time of publication There may be deviations in technical details figures and dimensions as a result If you discover errors while reading the documentation or have additional comments or suggestions contact ...

Page 7: ...ges to the product e g purchasing options etc may result in the information in the operating instructions no longer being completely accurate or sufficient After modification or repair work that affects the safety of the product has been carried out on components the product may not be returned to operation until it has been checked and released by a HYDAC technician Please notify us immediately o...

Page 8: ...the manual at regular intervals later on What do I want to know I determine which topic I am looking for Where can I find the information I m looking for The document has a table of contents at the beginning I select the chapter I m looking for and the corresponding page number The documentation number with its index enables you to order another copy of the operating and maintenance instructions T...

Page 9: ...luidAqua Mobil has been designed and constructed in accordance with the current state of the art and recognized safety regulations Nevertheless hazards may be posed to the life and limb of the individual using the product or to third parties and risk of damage may be posed to the product or other equipment and property The FluidAqua Mobil is to be used Solely for its designated use only when in a ...

Page 10: ... safety precautions are not observed CAUTION CAUTION denotes situations which can lead to severe injuries if safety precautions are not observed CAUTION NOTICE denotes situations which can lead to property damage if safety precautions are not observed This hazard symbol indicates which hazard the product poses dangerous to health irritant This symbol prescribes a specific conduct protective gloves...

Page 11: ...d for the dewatering filtration and degassing of hydraulic and lubricating oils The FAM removes free water emulsified water and a large proportion of the water contained in solution Any other use shall be deemed to be improper and not in keeping with the product s designated use the manufacturer accepts no liability for any damage resulting from such use Proper or designated use of the product ext...

Page 12: ...legible condition at all times If necessary replace the instruction sheets FluidAqua Mobil components may not be opened except in normal non contaminated environments The mains cable must be pulled out before the FluidAqua Mobil is opened Tests conducted with the housing open may only be performed by properly trained certified electricians This also applies to all repair work or to any modificatio...

Page 13: ...uals Instructed individuals Individuals with technical training engineering background Electrician Supervisor with the appropriate authority Activity Packing transportation X X X Commissioning X X X Operation X X X X Troubleshooting locating the source of malfunction X X X Remedying of mechanical faults X X Remedying of electrical faults X X maintenance X X X X Repair work X Decommissioning Storag...

Page 14: ...n accordance with the respective schedules Disconnect the FluidAqua Mobil from the power supply when performing any maintenance inspection or repair work Protect the FAM from being inadvertently switched back on Any screwed fittings which have been undone removed are to be checked to see that they have been properly resecured Always check the product to see that it functions properly when performi...

Page 15: ...m this switch Normal pressure is restored to the vacuum column after 1 minute Unpacking the FAM The FAM is inspected for leaks and proper functioning at the factory then carefully packed for shipment The connectors ports are closed off so that no contamination can enter the unit while it is in transit When receiving and unpacking the unit check it for damage in transit Report any damage to the for...

Page 16: ...he grips provided for shifting Drain the unit completely before transport Seal off the inlets and or outlets On the mobile FAM wind the suction and pressure hose and the connection cable around the holders provided for this purpose and fasten them in place Shift the FAM manually using the rollers When doing so use only the grips provided on the FAM frame for pushing Before shifting the unit make s...

Page 17: ...will be damaged destroyed Use only suitable lifting accessories to raise or lash the FAM Take care to ensure that the lifting accessories does not cause any pressures to be brought to bear against the components on the FAM Train truck For transport by rail or truck supports must be placed under the FAM to such an extent that the rollers are subjected to no load pressure The FAM is to be secured wi...

Page 18: ... damage in transit is to be reported to the forwarding agent or the department in charge immediately the unit may not be commissioned until this damage is properly remedied The following items are included Item Qty Description 1 1 FluidAqua Mobil ready for connection with suction and pressure hose 2 1 Tool square 6 mm for switch box 1 Operating and Maintenance Instructions Supplementary operating ...

Page 19: ...yjet The FAM removes free water emulsified water and a large proportion of the water contained in solution The integrated fluid filter ensures an efficient separation of solid particles Degassing of the medium is also achieved via the vacuum installed in the vacuum chamber FAM Versions Stationary FAM xx 1 Mobil FAM xx 2 In comparison to the stationary version the mobile version of the FAM has 2 sw...

Page 20: ...ng rate Water content Fluid temperature Detergent additives Flow rate of the FAM As an approximate guideline the dimensioning of the FluidAqua Mobil can be defined in accordance with the tank volume Tank volume in liters Size 2 000 FAM 10 2 000 7 000 FAM10 15 Note that free water e g on the bottom of the tank can have an influence on the entire water content in the system Drain off free water befo...

Page 21: ...FluidAqua Mobil FAM 10 15 P FAM Description HYDAC FILTER SYSTEMS GMBH en us Page 21 80 BEWA FAM10 15 P 3193324b en us 2011 01 19 doc 2011 01 19 FAM system components ...

Page 22: ...rticles 13 Vacuum chamber drain 14 Vacuum chamber level sensor 15 Suction strainer 16 Vacuum chamber 17 Heater mounted in vacuum chamber Option 18 Air filter and dryer 19 control cabinet with control panel consisting of main switch alarm signal lamp control panel with display component diagram 20 Regulating valve to regulate the necessary vacuum in the vacuum chamber 21 Vacuum gauge 22 Inlet INLET...

Page 23: ...tion HYDAC FILTER SYSTEMS GMBH en us Page 23 80 BEWA FAM10 15 P 3193324b en us 2011 01 19 doc 2011 01 19 Suitable fluids NOTICE Impermissible operating conditions The unit will be damaged The unit may only be used in combination with Skydrol ...

Page 24: ...FluidAqua Mobil FAM 10 15 P Dimensions HYDAC FILTER SYSTEMS GMBH en us Page 24 80 BEWA FAM10 15 P 3193324b en us 2011 01 19 doc 2011 01 19 Dimensions Stationary version ...

Page 25: ...FluidAqua Mobil FAM 10 15 P Dimensions HYDAC FILTER SYSTEMS GMBH en us Page 25 80 BEWA FAM10 15 P 3193324b en us 2011 01 19 doc 2011 01 19 Mobile version ...

Page 26: ...FluidAqua Mobil FAM 10 15 P Hydraulic diagram HYDAC FILTER SYSTEMS GMBH en us Page 26 80 BEWA FAM10 15 P 3193324b en us 2011 01 19 doc 2011 01 19 Hydraulic diagram ...

Page 27: ...uum chamber level sensor 15 Suction strainer 16 Vacuum chamber 17 Heater mounted in vacuum chamber Option 18 Air filter and dryer 19 control cabinet with control panel consisting of main switch alarm signal lamp control panel with display component diagram 20 Regulating valve to regulate the necessary vacuum in the vacuum chamber 21 Vacuum gauge 22 Inlet INLET 23 Outlet OUTLET 24 Motor pump assemb...

Page 28: ...acuum pump Once level 02 is reached on the level switch emptying pump 5 is switched on in order to convey around 15 l min to the outlet The filling level falls until level 01 is reached after which solenoid valve 6 switches on and the two pumps convey into the vacuum chamber The filling level continues to rise until level 02 is reached after which the solenoid valve shuts back off again the fillin...

Page 29: ...k and cleans the medium to be found there in continuous operation Transfer by pumping dewatering filtration and degassing The FAM is connected to a contaminated oil tank by means of a suction line and pumps the fluid into the clean oil tank However better purification results are achieved with bypass purification Therefore the FAM should be operated after pumping in the bypass flow To avoid overfi...

Page 30: ...intenance purposes on both the left hand and right hand sides of the FAM Take care to ensure free access to the control panel and that the control cabinet can be opened completely Notes on Piping Hosing NOTICE Non permitted pressure at the inlet IN outlet OUT Failure malfunction Determine the pressure to be anticipated at the inlet outlet with the prescribed values Note that the cross section of t...

Page 31: ... follows Δp 6 8 L d4 Q V D Δp Pressure differential in bar L pipe length m d internal pipe diameter mm Q Flow rate l min V kinematics viscosity mm s D Density kg dm Mineral oil based hydraulic fluid has a density of 0 9 kg dm Skydrol has a density D of 0 9 1 1 kg dm3 Additional threaded connections and pipe bends increase the pressure differential and must be taken into account Keep the height dif...

Page 32: ...always be lower than the level of the oil NOTICE Severe contamination The unit will be damaged Do not prime directly at the bottom of the tank Do not prime in the sump Never prime without a built in suction screen The greatest contamination is found on the bottom of the tank All impurities and other particles are deposited on the bottom of the tank Connect outlet OUT Take care to ensure that the m...

Page 33: ... operating medium Check the oil level before start up topping up with vacuum pump oil VE101 if necessary The maximum filling amount for vacuum pump oil VE101 is 0 3 liters The water level is monitored automatically by the integrated float switch while the FAM is in operation A message will appear on the control panel when the MIN MAX filling level has been reached Synthetic vacuum pump oil in acco...

Page 34: ... the plug at the level switch 1 Remove the plug 2 for the level switch Unscrew the level switch 3 from the vacuum pump Fill up with vacuum pump oil VE101 through the filling nozzle 4 Check the oil level through the inspection glass 5 Fill up the vacuum pump oil no higher than the MAX marking We recommend filling up to a level between the MIN and MAX markings The suction strainer is re mounted in r...

Page 35: ...the voltage supply present If a plug is present on the FAM or if a plug is mounted then the FAM is to be operated from a correspondingly fused socket The rotating field of the connection socket must be clockwise If this is not the case then the phases can be rotated in the 16A 32 A connection plug with the aid of the phase changing switch in the plug For the 63A version the two phases must be swit...

Page 36: ...n now be set For this the upper cover of the heater must be opened with appropriate equipment and the desired operating temperature set The working temperature is preset to 55 C if 80 C is exceeded then the safety thermostat will shut the device off A Fluid temperature 55 C B Safety thermostat 80 C Filling the condensate separator Prior to start up fill the condensate separator with 1 5 liters of ...

Page 37: ...e opens and the vacuum chamber is filled 3 When the vacuum chamber is filled to filling level 02 the evacuation pump is started up and the starting period is finished 4 Automatic mode is active FluidAqua operating Automatic mode Now regulate the vacuum pressure with the throttle valve on the right of the vacuum gauge depending on the operating viscosity Operating viscosity Pressure setting absolut...

Page 38: ...through the air vent plug until fluid emerges Using an Allen wrench carefully open the air vent plug in the cover Shut off FAM Press the key Now the system starts the run down phase FluidAqua operating Run down 1 The inlet valve closes 2 The vacuum pump is switched off 3 The filter pump unit runs until the vacuum chamber is emptied Wait until the message appears on the display Now move the main sw...

Page 39: ...y by pressing the respective key To select the function on the lower part of the keys double allocation of keys you must press beforehand The key assignments and the descriptions of the Main and Manual Menus are described below Main Menu Function key Function Start FAM Start and transition in Automatic mode Stop FAM run down and evacuation of the vacuum chamber Acknowledging all rectified malfunct...

Page 40: ...open Key Key assignment in Manual Menu 1 Function Manual menu 2 Switches in the Manual Menu 2 E Pump off Switches evacuation pump off E Pump on Switches evacuation pump on Press the buttons one after the other V pump off Switches vacuum pump off V pump on Switches vacuum pump on Press the buttons one after the other Valve close Closes the 3 2 directional control valve Valve open Opens the 3 2 dire...

Page 41: ...y Key assignment in Manual Menu 1 Function Feed pump filter unit off Switches the Feed pump filter unit off Feed pump filter unit on Switches the Feed pump filter unit on Press the buttons one after the other Back Manual Menu 1 Pressing these keys in succession allows you to exit Manual Menu 2 to go back to Manual Menu 1 Back Exit Pressing these keys in succession allows you to exit Manual Menu 2 ...

Page 42: ...ed Changing the Filter Element Float switch Oil pan of the FAM filled Empty oil pan check FAM 10 for leakage E B V pump motor protection Electric motor of the evacuation or feed or vacuum pump overloaded Switch on the motor protection in the E controller check operating viscosity Incorrect phase sequence Engines have incorrect direction of rotation Rotate two phase wire on power cord 180 Dry runni...

Page 43: ...e suction hose No parameter block Setup settings of the TD200 deleted Reenter setup values Please contact our Technical Sales Office For contact information see the chapter Foreword Electrical fuses Automatic safety devices have been installed into the control cabinet for the security of the operating voltage transformer Fuse F1 The primary side of the transformer has 2A 400V F2 The primary side o...

Page 44: ...tion Reactor overfilled 1 Press RESET key 2 Select manual menu 1 start evacuation pump 3 Can vacuum chamber be emptied within 3 5 minutes from level 03 to level 01 a Yes proceed to Step 5 4 b No proceed to Step 6 5 Excessive foaming vacuum in the vacuum chamber too high reduce vacuum e g from 300 mbar abs 400 mbar abs 6 Check the evacuation pump for proper functioning 7 The failure is repaired ...

Page 45: ...onnect plug at level sensor Remove level sensor 3 Manually check the functioning of the switching points a Switching points are available proceed to Step 5 4 b Switching points not available proceed to Step 6 5 Inspect the plug and the cable to and in the control cabinet for the PLC Functioning proceed to Step 7 6 Replace level switch a Function available proceed to Step 8 7 b Function not availab...

Page 46: ...function Filling level V pump min max 1 Press RESET key a Error message lapsed proceed to Step 6 2 b Error message still illuminated proceed to Step 3 3 Check oil level fill up or drain oil as necessary Check level sensor of the vacuum pump and the supply lines a Fault recurs proceed to Step 5 4 b The fault does not recur proceed to Step 6 5 Replace damaged parts 6 The failure is repaired ...

Page 47: ... 3 Close ball faucets on the IN and OUT connections 4 Empty filter housing via the drain ball valve 5 Open filter housing remove filter elements from housing 6 Insert new filter elements close filter housing 7 Open ball faucets on the IN and OUT connections 8 Switch the FAM on with the main switch 9 Malfunction reappears after 4 minutes a Yes proceed to Step 11 10 b No proceed to Step 12 11 Check ...

Page 48: ...011 01 19 doc 2011 01 19 Float switch Step Description Malfunction Float switch 1 Empty oil pan 2 Press RESET key 3 Start FAM 4 Carry out leakage check remedy leakages 5 Malfunction reappears after 2 seconds a Yes proceed to Step 7 6 b No proceed to Step 8 7 Check float switch and supply lines 8 The failure is repaired ...

Page 49: ... of the motor protection switch and or the voltage capacity of the fuse in accordance with the motor type plate and or the heater type plate a The fault recurs proceed to Step 4 3 b The failure does not recur proceed to Step 8 4 Measure the current consumption of the engines whose motor protection switch or fuse has tripped 5 Close switch cabinet door main switch to On start FAM a The fault recurs...

Page 50: ... voltage 3 Plug mains plug back in switch on main switch 4 Check direction of rotation in accordance with the direction of rotation arrow on the pumps a The fault recurs proceed to Step 6 5 b The failure does not recur proceed to Step 7 6 Pull out mains plug check mains cable and plug replacing as necessary 7 The failure is repaired NOTICE Direction of rotation electric motor The unit will be dama...

Page 51: ...ainer Reduce the suction height Reduce the absolute pressure in the vacuum chamber e g from 500 mbar abs 400 mbar abs Increase fluid temperature Enlarge the diameter of the suction hose Shorten the length of the suction hose Check the 2 2 directional solenoid valve at the inlet 3 Suction port in the tank sucks in air Position the suction port lower Tank to be cleaned is too small 4 Check the funct...

Page 52: ...clogged Cause Medium cannot flow out of the vacuum chamber emptying pump pressure limit 5 bar 2 Check locking features in the return flow line Open if blocked 3 To reset the failure press the RESET key 4 Malfunction reappears after 4 minutes a Yes proceed to Step 6 5 b No proceed to Step 7 6 Check the pressure relief valve of the evacuation pump for proper functioning 7 The failure is repaired ...

Page 53: ...er 3 Check locking features in the suction line Open if blocked Check suction strainer and clean if necessary 4 To reset the failure press the RESET key 5 Malfunction reappears after 4 minutes a Yes proceed to Step 7 6 b No proceed to Step 8 7 Check the following points Check the suction pipe for cross section constriction Check the functioning of vacuum pump in manual mode Check the position of t...

Page 54: ...n 1 Fault FCU plug missing 2 Cause Connection cable to the FluidControl Unit FCU is not connected 3 Establish the connection with a connection cable 4 To reset the failure press the RESET key 5 Fault appears again a Yes proceed to Step 7 6 b No proceed to Step 10 7 Check connection cable and plug replace if necessary 8 Fault appears again a Yes proceed to Step 4 9 b No proceed to Step 10 10 The fa...

Page 55: ...set safety thermostat on the heater The safety thermostat is triggered when the flow of oil through the heater is too low or if the thermostat is damaged After the fault has been remedied the safety thermostat can be reset by pressing the green key C in the head To protect yourself from burns wait until the heater has cooled down before doing so ...

Page 56: ...escribed in the documentation included Regular visual inspection of all hoses and conduits for leakage Regular visual inspection of the electrical apparatus for possible damage to lines plugs sensors or cables and or devices in the control cabinet Regular visual inspections of filling level vacuum pump Before carrying out any maintenance work the FAM must be shut down safely This means 1 Main swit...

Page 57: ...000 hours every six months 6000 hours annually FAM Visual check for leakage X Check threaded joints for fixed seat tightening them as needed X Inspection of the measurement technics Pressure sensor in the vacuum column Differential pressure manometer at the fluid filter AquaSensor at the IN port ETS at the vacuum column optional X Fault indicator lamp function X Change the air filter if this has n...

Page 58: ...Measure the engine power consumption of all engines and compare the values with the type label X Checking the AquaSensor X Perform electrical safety inspection in accordance with DIN VDE 0702 and or corresponding national regulation X Measure power consumption of the heater and compare values with type label applies only to versions with integrated heater X Function test Check and clean the level ...

Page 59: ...e pressure in the vacuum column has reached atmospheric pressure 1000 mbar absolute To perform these tasks you will need the following tools and equipment Compressor oil VE101 for part no see replacement parts list Maintenance set comprising oil filter air deoiling element ventilation cover seal for part no see replacement parts list Fork wrenches SW 27 SW 32 To change the oil proceed as follows 1...

Page 60: ... new O ring 7 Install the air de oiling element in such a way that the opening is situated correctly in the holder in the oil separator g 8 Ensure that the tip of the screw in the middle of the filter spring protrudes 2 5 thread turns out of the filter spring 9 Install the filter spring in such a way that the ends are secured against slipping by lugs in the receptacles in the oil separator g and t...

Page 61: ...ght of the active carbon filter as soon as you notice a deterioration in the quality of the exhaust air If the active carbon filter reaches a weight of 1225 g replace the filter cartridge immediately To replace the active carbon filter cartridge proceed as follows 1 Turn the active carbon filter cartridge by hand in a counterclockwise direction and remove it from the port on the rotary vane vacuum...

Page 62: ...lter element on the condensate separator The condensate separator is installed to support the process of odor neutralization The replacement interval for the filter element is therefore linked to the replacement of the active carbon filter cartridge The condensate separator comprises the following parts Item Name 1 Reservoir 2 Filter element 3 Seals 4 Demister 5 Seals 6 Inspection glass ...

Page 63: ...e condensate separator and close the profile clamp Checking the fill level on the condensate separator Check the fill level of the vacuum pump oil VE101 on the inspection glass of the condensate separator During downtime i e when the FAM is not in operation the fill level must be in the middle of the inspection glass If necessary fill up the condensate separator as described on page 63 Filling the...

Page 64: ... strainer insert is fitted at the pump inlet Clean the suction screen at regular intervals To disassembly install the suction screen proceed as follows 1 Unscrew the screw plug 1 counterclockwise with an open jaw wrench 2 Remove strainer insert 3 and clean it 3 Clean the strainer insert flush it out and then blow flush it using compressed air 3 Check strainer insert 3 and the seal ring 2 on the sc...

Page 65: ... element proceed as follows 1 Switch off the system and close the locking devices at the inlet and outlet ports Make sure that the unit cannot be inadvertently switched back on during maintenance work 2 Put a suitable container 1 in place to catch escaping operating medium Depressurize the filter housing Carefully open the drain plug 2 on the filter bowl and empty the filter housing completely usi...

Page 66: ...aintenance HYDAC FILTER SYSTEMS GMBH en us Page 66 80 BEWA FAM10 15 P 3193324b en us 2011 01 19 doc 2011 01 19 4 Pull the filter bowl including filter element downwards 5 Remove 2 the filter element from the filter bowl by turning slightly 1 ...

Page 67: ... 3193324b en us 2011 01 19 doc 2011 01 19 6 Clean the inside of the filter bowl of dirt and deposits 7 Check the O ring on the filter bowl for damage Replace it if necessary Moisten the O ring on the filter bowl with the operating medium 8 Moisten the O rings on the new filter element with the operating medium ...

Page 68: ...R SYSTEMS GMBH en us Page 68 80 BEWA FAM10 15 P 3193324b en us 2011 01 19 doc 2011 01 19 9 Turning it slightly press the new filter element down into the mount on the filter bowl 10 Push the filter bowl with the filter element up into the mount on the filter head ...

Page 69: ...ead on the filter bowl filter head Tighten the tensioning clamp with a 6 mm Allen wrench in a clockwise direction The tightening torque is 5 Nm 12 Check that the drain plug on the filter bowl is secure 13 The filter element change is now complete After commissioning check the filtration unit for leaks Checking the settings on the heater optional Under normal operating conditions the heater element...

Page 70: ... 6016797 1x sealing ring 6033969 1 Vacuum pressure gauge 63 9989 1 3 2 directional control valve 6027956 1 Pressure hose Length 5 m 6031686 1 Suction hose Length 5 m 6031685 1 Level sensor vacuum chamber 120 4801 available on request Fluid filter OLF 5 10 Quantit y Designation Part no 1 Filter pumps unit OLF 5 10 1 Filter element filtration rating 2 µm N5DM002 1 Filter element filtration rating 5 ...

Page 71: ...cuum Pump Quantit y Designation Part no 1 Rotary Vane Vacuum Pump 1 Service kit vacuum pump consisting of exhaust filter and seals 6014161 1 Vacuum pump oil VE101 1 liter 6018128 1 Vacuum pump oil VE101 5 liter 6018129 1 Active carbon filter cartridge 6078452 available on request Condensate separator Quantit y Designation Part no 1 Filter element 6078934 ...

Page 72: ...6 E mail filtersystems hydac com Regular inspection and maintenance work is indispensable for ensuring trouble free operation and long service life for your FluidAqua Mobil Regular inspection and maintenance work is indispensable for ensuring trouble free operation and long service life for your FluidAqua Mobil Our HYDAC Servicenter offers you these tasks within agreed upon time frames and at fixe...

Page 73: ...n condensing space Observe the storage temperature range of 20 C 60 C Disposing of the FAM When decommissioning and or disposing of the unit observe all local guidelines and regulations pertaining to occupational safety and environmental protection This applies in particular to the oil in the unit components covered with oil and electronic components After disassembling the unit and separating the...

Page 74: ...drain pump Flow rate in l min at 50Hz 10 15 Operating pressure in bar 3 5 3 5 Viscosity range in mm s 15 800 15 800 Electrical power consumption 1500 W without heater 4400 W with heater 2000 W without heater 4900 W with heater Length of electronic cable in m 10 10 IP class IP 54 IP 54 Length of hoses in m 5 5 Hoses material NBR NBR Connection Inlet outlet G 1 G 1 2 G 1 G 1 2 Material of seals EPDM...

Page 75: ... 50 Hz 3 Ph PE D 200 V 60 Hz 3 Ph PE E 220 V 60 Hz 3 Ph PE F 230 V 60 Hz 3 Ph PE G 380 V 60 Hz 3 Ph PE H 440 V 60 Hz 3 Ph PE J 230 V 50 Hz 3 Ph PE K 480 V 60 Hz 3 Ph PE L 220 V 50 Hz 3 Ph PE M 230 V 50 Hz 1 Ph PE N 575 V 60 Hz 3 Ph PE O 460 V 60 Hz 3 Ph PE X X other voltage Filter size fluid filter 05 OLF 5 Filter material of element DM Dimicron Z without filter element Filtration rating 02 2 µm 0...

Page 76: ...odification of this product that is not coordinated with us in writing will cause this declaration to lose its validity Name FluidAqua Mobil Type FAM series Part no Serial no EU Machinery Directive 2006 42 EC EU Electrical Equipment Regulations 2006 95 EC EU Directive on Electromagnetic Compatibility 2004 108 EC Applied standards EN 12100 1 2 2009 12 22 Dr Andreas Schunk Date Name CE authorized pe...

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Page 80: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E Mail filtersystems hydac com ...

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HYDAC International FluidAqua Mobil FAM 10, Operating And Maintenance Instructions Manual

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