F.13
Ed. 01-09-2010
ENGINE
Water pump overhaul
- Remove cover (1), and dispose of O-ring.
- Remove circlip (2) using suitable pliers.
- Slide water pump impeller (3) out of water pump shaft (4).
- Pull out water pump shaft (4) and the two bearings (6 and 7).
- Remove sealing ring (5).
There is a spring (8) that has to be removed before disassembly.
- Fit the new sealing ring (5) with the open side pointing water pump impel-
ler.
- Push the two new bearings (6 and 7) onto water pump shaft (4).
- Slightly grease water pump shaft at the sealing ring, force it fully home with
bearings inside ignition cover (9), and check for smooth motion.
- Fit water pump impeller, and circlip.
- Fit cover (1) with a new O-ring.
- Refit spring (8), secure it with a bit of grease inside hole, if necessary.
Reed unit, intake flange
Reeds loose their tensioning over time, with a consequent power loss.
Damaged or worn reeds shall be replaced.
If reed crankcase sealing surfaces are also damaged, change the
whole reed unit.
Upon reassembly, secure all reed crankcase screws with loctite 243.
Intake flange
Check for cracks or other types of damage.
Summary of Contents for SM 50 / 2011
Page 1: ...Workshop Manual CR 50 2011 SM 50 2011 Ed 01 09 2010 ...
Page 6: ......
Page 7: ...b 1 b Ed 01 09 2010 IMPORTANT NOTICES Section ...
Page 9: ...A 1 A Ed 01 09 2010 GENERAL INFORMATION Section ...
Page 14: ......
Page 15: ...B 1 B Ed 01 09 2010 MAINTENANCE Section ...
Page 19: ...C 1 C Ed 01 09 2010 TROUBLESHOOTING Section ...
Page 24: ......
Page 25: ...D 1 D SETTINGS AND ADJUSTMENTS Ed 01 09 2010 Section ...
Page 27: ...D 3 H02123 SETTINGS AND ADJUSTMENTS Ed 01 09 2010 H06248 CR 50 SM 50 ...
Page 48: ......
Page 49: ...E 1 E Ed 01 02 2010 GENERAL PROCEDURES Section ...
Page 59: ...E 11 H06259 2 3 1 3 1 Ed 01 02 2010 GENERAL PROCEDURES Scoops and spoiler removal ...
Page 66: ......
Page 67: ...F 1 F Ed 01 09 2010 ENGINE Section ...
Page 94: ......
Page 95: ...I 1 I Ed 01 09 2010 FRONT SUSPENSION Section ...
Page 96: ...I 2 Ed 01 09 2010 FRONT SUSPENSION Front fork removal I 4 Fork spring specifications I 5 ...
Page 97: ...I 3 H02123 Ed 01 09 2010 FRONT SUSPENSION H06248 CR 50 SM 50 ...
Page 100: ......
Page 101: ...J 1 J Ed 01 09 2010 REAR SUSPENSION Section ...
Page 109: ...L 1 L BRAKES Ed 01 09 2010 Section ...
Page 114: ......
Page 115: ...M 1 M Ed 01 09 2010 ELECTRICAL SYSTEM Section ...
Page 122: ......
Page 123: ...N 1 N Ed 01 09 2010 ENGINE COOLING Section ...
Page 128: ......
Page 129: ...W 1 W Ed 01 09 2010 SPECIAL TOOLS Section ...
Page 138: ......
Page 139: ...Y 1 Y Ed 01 09 2010 CHASSIS AND WHEELS Section ...