F.7
Ed. 01-09-2010
ENGINE
Stator removal
- Slide cable guide (1) out of crankcase.
- Remove TCEI (2) screws from stator (3).
- Take stator (3) out of crankcase with the utmost care.
Cylinder head, cylinder and piston removal
- Working crossways, undo cylinder head screws, then remove them.
- Dispose of screw washers, and remove cylinder head (4).
- Remove and dispose of cylinder O-rings (6).
- Working crossways, loosen the 4 screws (7) at cylinder bottom, and slide
cylinder out from top working with extreme care.
- Position piston on the self-manufactured wooden support.
- Using a suitable tool, remove piston pin snap ring (8).
- Separate piston pin from piston by hand, remove piston, and manually
remove needle roller bearing from connecting rod.
- Remove cylinder bottom gasket.
Rotor disassembly
- Lock rotor (1) with special tool (2) to prevent it from moving, open and
remove nut.
A shim, positioned under nut, is left onto rotor due to magnetic pull.
The two pins of special tool shall not engage inside threaded holes as
they could damage thread, and prevent rotor removal.
- Remove circlip (3) from chain sprocket, then remove sprocket.
Summary of Contents for SM 50 / 2011
Page 1: ...Workshop Manual CR 50 2011 SM 50 2011 Ed 01 09 2010 ...
Page 6: ......
Page 7: ...b 1 b Ed 01 09 2010 IMPORTANT NOTICES Section ...
Page 9: ...A 1 A Ed 01 09 2010 GENERAL INFORMATION Section ...
Page 14: ......
Page 15: ...B 1 B Ed 01 09 2010 MAINTENANCE Section ...
Page 19: ...C 1 C Ed 01 09 2010 TROUBLESHOOTING Section ...
Page 24: ......
Page 25: ...D 1 D SETTINGS AND ADJUSTMENTS Ed 01 09 2010 Section ...
Page 27: ...D 3 H02123 SETTINGS AND ADJUSTMENTS Ed 01 09 2010 H06248 CR 50 SM 50 ...
Page 48: ......
Page 49: ...E 1 E Ed 01 02 2010 GENERAL PROCEDURES Section ...
Page 59: ...E 11 H06259 2 3 1 3 1 Ed 01 02 2010 GENERAL PROCEDURES Scoops and spoiler removal ...
Page 66: ......
Page 67: ...F 1 F Ed 01 09 2010 ENGINE Section ...
Page 94: ......
Page 95: ...I 1 I Ed 01 09 2010 FRONT SUSPENSION Section ...
Page 96: ...I 2 Ed 01 09 2010 FRONT SUSPENSION Front fork removal I 4 Fork spring specifications I 5 ...
Page 97: ...I 3 H02123 Ed 01 09 2010 FRONT SUSPENSION H06248 CR 50 SM 50 ...
Page 100: ......
Page 101: ...J 1 J Ed 01 09 2010 REAR SUSPENSION Section ...
Page 109: ...L 1 L BRAKES Ed 01 09 2010 Section ...
Page 114: ......
Page 115: ...M 1 M Ed 01 09 2010 ELECTRICAL SYSTEM Section ...
Page 122: ......
Page 123: ...N 1 N Ed 01 09 2010 ENGINE COOLING Section ...
Page 128: ......
Page 129: ...W 1 W Ed 01 09 2010 SPECIAL TOOLS Section ...
Page 138: ......
Page 139: ...Y 1 Y Ed 01 09 2010 CHASSIS AND WHEELS Section ...