F.14
Ed. 01-09-2010
ENGINE
Reed unit
Using a sliding gauge, measure the gap (M) between stop plates. If the measured
value does not correspond to the rated value, suitably bend stop plates.
Distance M = 17 mm (0.67 in)
Piston check
If you are reusing a used piston, check the following points:
1. Check for the presence of any bruise on piston sliding surface and seizure
(light signs of seizure can be eliminated with an abrasive stone).
2. Piston ring shall not be stuck in the corresponding groove. To clean piston
groove, you can use an old piston ring or some abrasive paper (grain
400).
3. Piston ring anti-torsional retainer shall be securely installed inside piston,
and show no signs of wear.
4. Check for piston ring wear and gap.
Piston ring gap measurement
- Install ring inside cylinder, and align it with piston (approx. 10 mm (0.39
in) under cylinder upper edge).
- Using a feeler gauge, measure piston ring gap (B).
Piston ring gap: max. 0.20 mm (0.0078 in)
Should gap be above the specified value, check piston and cylinder
for wear. If piston and cylinder wear values are within tolerance,
change piston ring.
Piston and cylinder measurement, piston assembly clearance defini
-
tion
- Cylinder wear is determined by measuring cylinder with a dial gauge 10
mm (0.39 in) and 50 mm (1.97 in) below sliding surface upper edge.
- Measure cylinder diameter in both X and Y axes so as to detect any out-
of-round.
- Piston is measured at skirt, across piston pin, approx. 32 mm (1.26 in)
under piston upper edge, just above slotting.
- Piston installation clearance is calculated by deducting piston max. diam-
eter from cylinder min. diameter.
Summary of Contents for SM 50 / 2011
Page 1: ...Workshop Manual CR 50 2011 SM 50 2011 Ed 01 09 2010 ...
Page 6: ......
Page 7: ...b 1 b Ed 01 09 2010 IMPORTANT NOTICES Section ...
Page 9: ...A 1 A Ed 01 09 2010 GENERAL INFORMATION Section ...
Page 14: ......
Page 15: ...B 1 B Ed 01 09 2010 MAINTENANCE Section ...
Page 19: ...C 1 C Ed 01 09 2010 TROUBLESHOOTING Section ...
Page 24: ......
Page 25: ...D 1 D SETTINGS AND ADJUSTMENTS Ed 01 09 2010 Section ...
Page 27: ...D 3 H02123 SETTINGS AND ADJUSTMENTS Ed 01 09 2010 H06248 CR 50 SM 50 ...
Page 48: ......
Page 49: ...E 1 E Ed 01 02 2010 GENERAL PROCEDURES Section ...
Page 59: ...E 11 H06259 2 3 1 3 1 Ed 01 02 2010 GENERAL PROCEDURES Scoops and spoiler removal ...
Page 66: ......
Page 67: ...F 1 F Ed 01 09 2010 ENGINE Section ...
Page 94: ......
Page 95: ...I 1 I Ed 01 09 2010 FRONT SUSPENSION Section ...
Page 96: ...I 2 Ed 01 09 2010 FRONT SUSPENSION Front fork removal I 4 Fork spring specifications I 5 ...
Page 97: ...I 3 H02123 Ed 01 09 2010 FRONT SUSPENSION H06248 CR 50 SM 50 ...
Page 100: ......
Page 101: ...J 1 J Ed 01 09 2010 REAR SUSPENSION Section ...
Page 109: ...L 1 L BRAKES Ed 01 09 2010 Section ...
Page 114: ......
Page 115: ...M 1 M Ed 01 09 2010 ELECTRICAL SYSTEM Section ...
Page 122: ......
Page 123: ...N 1 N Ed 01 09 2010 ENGINE COOLING Section ...
Page 128: ......
Page 129: ...W 1 W Ed 01 09 2010 SPECIAL TOOLS Section ...
Page 138: ......
Page 139: ...Y 1 Y Ed 01 09 2010 CHASSIS AND WHEELS Section ...