C.2
Ed. 0-09-2010
TROUBLESHOOTING
ENGINE
Trouble
Cause
Remedy
Engine does not start or
Insufficient compression
has starting trouble
1. Piston seized
Replace
2. Connecting rod small or big end seized
Replace
3. Worn piston rings
Replace
4. Worn cylinder
Replace
5. Cylinder head loosely tightened
Tighten
6. Head gasket leaking
Replace
7. Spark plug loose
Tighten
Weak or no spark
1. Spark plug faulty
Replace
2. Fouled or wet spark plug
Clean or dry
3. Spark plug electrode gap too wide
Adjust
4. Ignition coil faulty
Replace
5. High-tension cables open circuit or shorted
Check
Fuel does not reach the carburettor
1. Tank cap breather clogged
Clean
2. Fuel cock clogged
Clean
3. Fuel feed pipe clogged
Clean
4. Filter on carburettor fitting dirty
Clean
5. Floater valve or floaters faulty
Replace
6. Linkage is blocking floater valve
Release
Carburettor flooding
1. High fuel level in bowl
Adjust
2. Floater valve or floaters worn or stuck open
Replace or release
Engine stalls
1. Fouled spark plug
Clean
easily
2. Carburettor jets clogged
Clean
3. Low idle
Adjust
Engine is noisy
Noise seems to come from piston
1. Too much piston-to-cylinder clearance
Replace
2. Worn piston rings or piston grooves
Replace
3. Too much carbon build-up in
combustion chamber or on piston crown
Clean
Noise seems to come from crankshaft
1. Worn main bearings
Replace
2. Connecting rod big end has too much side
clearance or end float
Replace
3. Crankshaft gear damaged
Replace
4. Crankshaft locknut loose
Tighten
Summary of Contents for SM 50 / 2011
Page 1: ...Workshop Manual CR 50 2011 SM 50 2011 Ed 01 09 2010 ...
Page 6: ......
Page 7: ...b 1 b Ed 01 09 2010 IMPORTANT NOTICES Section ...
Page 9: ...A 1 A Ed 01 09 2010 GENERAL INFORMATION Section ...
Page 14: ......
Page 15: ...B 1 B Ed 01 09 2010 MAINTENANCE Section ...
Page 19: ...C 1 C Ed 01 09 2010 TROUBLESHOOTING Section ...
Page 24: ......
Page 25: ...D 1 D SETTINGS AND ADJUSTMENTS Ed 01 09 2010 Section ...
Page 27: ...D 3 H02123 SETTINGS AND ADJUSTMENTS Ed 01 09 2010 H06248 CR 50 SM 50 ...
Page 48: ......
Page 49: ...E 1 E Ed 01 02 2010 GENERAL PROCEDURES Section ...
Page 59: ...E 11 H06259 2 3 1 3 1 Ed 01 02 2010 GENERAL PROCEDURES Scoops and spoiler removal ...
Page 66: ......
Page 67: ...F 1 F Ed 01 09 2010 ENGINE Section ...
Page 94: ......
Page 95: ...I 1 I Ed 01 09 2010 FRONT SUSPENSION Section ...
Page 96: ...I 2 Ed 01 09 2010 FRONT SUSPENSION Front fork removal I 4 Fork spring specifications I 5 ...
Page 97: ...I 3 H02123 Ed 01 09 2010 FRONT SUSPENSION H06248 CR 50 SM 50 ...
Page 100: ......
Page 101: ...J 1 J Ed 01 09 2010 REAR SUSPENSION Section ...
Page 109: ...L 1 L BRAKES Ed 01 09 2010 Section ...
Page 114: ......
Page 115: ...M 1 M Ed 01 09 2010 ELECTRICAL SYSTEM Section ...
Page 122: ......
Page 123: ...N 1 N Ed 01 09 2010 ENGINE COOLING Section ...
Page 128: ......
Page 129: ...W 1 W Ed 01 09 2010 SPECIAL TOOLS Section ...
Page 138: ......
Page 139: ...Y 1 Y Ed 01 09 2010 CHASSIS AND WHEELS Section ...