F.12
Ed. 01-09-2010
ENGINE
Operations on clutch cover
Clutch cover shall be removed only if some parts are faulty or if the
O-ring has lost is sealing capacity.
- Turn kick start pedal shaft (1) against spring strength (counterclockwise),
and remove starter engagement gear (2), then check teeth for wear.
Should it be necessary to remove kick start pedal shaft, remove
outer circlip and take kick start pedal shaft out from cover with extreme
care.
Kick start pedal spring is preloaded so, when removing kick start
pedal shaft, it shall be released.
Clean kick start pedal shaft, and remove the old oil seal (5) with a suitable
tool, then replace it with a new one to be pressed inside its seat flush with
the surface.
Upon reassembly, push kick start pedal shaft inside clutch cover just enough
to hook spring (6 and 7). Turn kick start pedal shaft counterclockwise to load
spring, and just after this operation you can fully install kick start pedal shaft
inside clutch cover. Keep kick start pedal shaft turned, fit starter engagement
gear, and release shaft.
To prevent kick start pedal shaft from hitting clutch cover, shaft tooth-
ing features a distorted end (8) engaging with starter gear. There shall
always be a gap between kick start pedal shaft and stopper (9).
Summary of Contents for SM 50 / 2011
Page 1: ...Workshop Manual CR 50 2011 SM 50 2011 Ed 01 09 2010 ...
Page 6: ......
Page 7: ...b 1 b Ed 01 09 2010 IMPORTANT NOTICES Section ...
Page 9: ...A 1 A Ed 01 09 2010 GENERAL INFORMATION Section ...
Page 14: ......
Page 15: ...B 1 B Ed 01 09 2010 MAINTENANCE Section ...
Page 19: ...C 1 C Ed 01 09 2010 TROUBLESHOOTING Section ...
Page 24: ......
Page 25: ...D 1 D SETTINGS AND ADJUSTMENTS Ed 01 09 2010 Section ...
Page 27: ...D 3 H02123 SETTINGS AND ADJUSTMENTS Ed 01 09 2010 H06248 CR 50 SM 50 ...
Page 48: ......
Page 49: ...E 1 E Ed 01 02 2010 GENERAL PROCEDURES Section ...
Page 59: ...E 11 H06259 2 3 1 3 1 Ed 01 02 2010 GENERAL PROCEDURES Scoops and spoiler removal ...
Page 66: ......
Page 67: ...F 1 F Ed 01 09 2010 ENGINE Section ...
Page 94: ......
Page 95: ...I 1 I Ed 01 09 2010 FRONT SUSPENSION Section ...
Page 96: ...I 2 Ed 01 09 2010 FRONT SUSPENSION Front fork removal I 4 Fork spring specifications I 5 ...
Page 97: ...I 3 H02123 Ed 01 09 2010 FRONT SUSPENSION H06248 CR 50 SM 50 ...
Page 100: ......
Page 101: ...J 1 J Ed 01 09 2010 REAR SUSPENSION Section ...
Page 109: ...L 1 L BRAKES Ed 01 09 2010 Section ...
Page 114: ......
Page 115: ...M 1 M Ed 01 09 2010 ELECTRICAL SYSTEM Section ...
Page 122: ......
Page 123: ...N 1 N Ed 01 09 2010 ENGINE COOLING Section ...
Page 128: ......
Page 129: ...W 1 W Ed 01 09 2010 SPECIAL TOOLS Section ...
Page 138: ......
Page 139: ...Y 1 Y Ed 01 09 2010 CHASSIS AND WHEELS Section ...