F.24
Ed. 01-09-2010
ENGINE
FAULT
CAUSE
REMEDY
Too low engine power
Fuel supply partially inter-
rupted or pipes not correctly
positioned
Loss of compression due to
a loose spark plug
Exhaust pipe bent or faulty
Reed plates without tension
or reed crankcase sealing
surfaces or reed plates da-
maged
Wear signs
Blow through fuel duct, and clean carburettor.
Tighten spark plug.
Check exhaust pipe for any damage.
Change reed plates or reed crankcase.
Overhaul engine
Engine rpm do not increa-
se and engine runs at four
strokes
Carburettor overflows due to
a too high level adjustment,
floater needle seat is dirty
or worn
Loose carburettor jets
Clean carburettor, change floater needle, if necessary, and adjust le
-
vel
Tighten carburettor jets
Engine misses at high rpm Spark plug has a poor qua-
lity or a wrong heat rating
Loose or oxidised ignition
system connectors
Use one of the spark plugs listed in the "Technical Specifications"
Check connectors, and seal them with silicone
Engine misfires
No fuel
The installed spark plug
has a wrong heat rating
(self-ignition)
The engine intake is incor-
rect.
Clean fuel ducts, check tank breather hose, and clean fuel
Use one of the spark plugs listed in the "Technical Specifications"
Check cylinder and carburettor tightening, check that intake flange
does not show any crack
The engine overheats
No fluid inside cooling sy
-
stem
Very dirty radiator fins.
Foam inside cooling sy-
stem
Bent water pipe
Wrong advance due to loo-
se stator
Compression adjustment
too high
Top up coolant. Check cooling system sealing.
Clean radiator fins with a soft jet of water.
Change coolant, use branded anti-freeze and antirust additive.
Fix water pipe.
Tighten screws, and secure them with Loctite 243
Correctly adjust compression.
White smoke release (va-
pour inside exhaust gases)
Faulty cylinder head or ga-
sket (and O-rings)
Check cylinder head, and change cylinder head gasket (with O-rings),
if necessary
Summary of Contents for SM 50 / 2011
Page 1: ...Workshop Manual CR 50 2011 SM 50 2011 Ed 01 09 2010 ...
Page 6: ......
Page 7: ...b 1 b Ed 01 09 2010 IMPORTANT NOTICES Section ...
Page 9: ...A 1 A Ed 01 09 2010 GENERAL INFORMATION Section ...
Page 14: ......
Page 15: ...B 1 B Ed 01 09 2010 MAINTENANCE Section ...
Page 19: ...C 1 C Ed 01 09 2010 TROUBLESHOOTING Section ...
Page 24: ......
Page 25: ...D 1 D SETTINGS AND ADJUSTMENTS Ed 01 09 2010 Section ...
Page 27: ...D 3 H02123 SETTINGS AND ADJUSTMENTS Ed 01 09 2010 H06248 CR 50 SM 50 ...
Page 48: ......
Page 49: ...E 1 E Ed 01 02 2010 GENERAL PROCEDURES Section ...
Page 59: ...E 11 H06259 2 3 1 3 1 Ed 01 02 2010 GENERAL PROCEDURES Scoops and spoiler removal ...
Page 66: ......
Page 67: ...F 1 F Ed 01 09 2010 ENGINE Section ...
Page 94: ......
Page 95: ...I 1 I Ed 01 09 2010 FRONT SUSPENSION Section ...
Page 96: ...I 2 Ed 01 09 2010 FRONT SUSPENSION Front fork removal I 4 Fork spring specifications I 5 ...
Page 97: ...I 3 H02123 Ed 01 09 2010 FRONT SUSPENSION H06248 CR 50 SM 50 ...
Page 100: ......
Page 101: ...J 1 J Ed 01 09 2010 REAR SUSPENSION Section ...
Page 109: ...L 1 L BRAKES Ed 01 09 2010 Section ...
Page 114: ......
Page 115: ...M 1 M Ed 01 09 2010 ELECTRICAL SYSTEM Section ...
Page 122: ......
Page 123: ...N 1 N Ed 01 09 2010 ENGINE COOLING Section ...
Page 128: ......
Page 129: ...W 1 W Ed 01 09 2010 SPECIAL TOOLS Section ...
Page 138: ......
Page 139: ...Y 1 Y Ed 01 09 2010 CHASSIS AND WHEELS Section ...