F.15
Ed. 01-09-2010
ENGINE
Piston installation clearance
LC engine : 0.045 - 0.055 mm (0.0015 - 0.0021 in)
REF.
PISTON
LC CYLINDER
A
39.455 - 39.460 mm
1.553 - 1.554 in
39.505 - 39.510 mm
1.555 - 1.556 in
B
39.461 - 39.465 mm
1.5536 - 1.5537 in
39.511 - 39.515 mm
1.5556 - 1.5557 in
C
39.466 - 39.470 mm
1.5538 - 1.5539 in
39.516 - 39.520 mm
1.5557 - 1.5559 in
D
39.471 - 39.475 mm
1.554 - 1.5541 in
39.521 - 39.525 mm
1.5559 - 1.5561 in
When changing piston and cylinder, make sure that they bear the same
marking.
The corresponding marking (A - D) is stamped on piston crown and
cylinder skirt.
The tolerance limits of the relevant components are specified in the above
table.
Always make sure that an installation clearance of at least 0.045 mm (0.00177
in.) is present.
Centrifugal clutch overhaul
- Loosen TE screws (1) from clutch shoes (2), and remove them together
with spring packs (3) from clutch hub (4).
- Remove TE screws with bushings and spring packs from clutch shoes.
Spring packs consist of 14 Belleville washers (5), which shall be over-
stacked as shown in the picture.
- Between spring packs and shoes, there are washers (6) to be used for
clutch spring preloading.
Engagement rpm can be varied through spring packs preload. a preload increase
of 0.5 mm results in an engagement rpm increase of approx. 500 rpm.
- With engagement rpm, we mean the number of revolutions at which clutch
starts engaging, and the bike starts running.
- Check engagement rpm on the rev. counter and, if necessary, adjust it at
8,500 - 9,000 rpm.
Summary of Contents for SM 50 / 2011
Page 1: ...Workshop Manual CR 50 2011 SM 50 2011 Ed 01 09 2010 ...
Page 6: ......
Page 7: ...b 1 b Ed 01 09 2010 IMPORTANT NOTICES Section ...
Page 9: ...A 1 A Ed 01 09 2010 GENERAL INFORMATION Section ...
Page 14: ......
Page 15: ...B 1 B Ed 01 09 2010 MAINTENANCE Section ...
Page 19: ...C 1 C Ed 01 09 2010 TROUBLESHOOTING Section ...
Page 24: ......
Page 25: ...D 1 D SETTINGS AND ADJUSTMENTS Ed 01 09 2010 Section ...
Page 27: ...D 3 H02123 SETTINGS AND ADJUSTMENTS Ed 01 09 2010 H06248 CR 50 SM 50 ...
Page 48: ......
Page 49: ...E 1 E Ed 01 02 2010 GENERAL PROCEDURES Section ...
Page 59: ...E 11 H06259 2 3 1 3 1 Ed 01 02 2010 GENERAL PROCEDURES Scoops and spoiler removal ...
Page 66: ......
Page 67: ...F 1 F Ed 01 09 2010 ENGINE Section ...
Page 94: ......
Page 95: ...I 1 I Ed 01 09 2010 FRONT SUSPENSION Section ...
Page 96: ...I 2 Ed 01 09 2010 FRONT SUSPENSION Front fork removal I 4 Fork spring specifications I 5 ...
Page 97: ...I 3 H02123 Ed 01 09 2010 FRONT SUSPENSION H06248 CR 50 SM 50 ...
Page 100: ......
Page 101: ...J 1 J Ed 01 09 2010 REAR SUSPENSION Section ...
Page 109: ...L 1 L BRAKES Ed 01 09 2010 Section ...
Page 114: ......
Page 115: ...M 1 M Ed 01 09 2010 ELECTRICAL SYSTEM Section ...
Page 122: ......
Page 123: ...N 1 N Ed 01 09 2010 ENGINE COOLING Section ...
Page 128: ......
Page 129: ...W 1 W Ed 01 09 2010 SPECIAL TOOLS Section ...
Page 138: ......
Page 139: ...Y 1 Y Ed 01 09 2010 CHASSIS AND WHEELS Section ...