F.9
Ed. 01-09-2010
ENGINE
Clutch and primary drive removal
- Lock engine so as to gain access to clutch side.
- Remove kick start pedal, and remove the 6 screws (1) from clutch cover.
- Remove clutch cover, and dispose of seal.
Do not remove circlip (2) to prevent kick start pedal shaft from coming
out of crankcase and the corresponding spring to cause any dam-
age.
- Lock centrifugal clutch (3) using a suitable screwdriver (4).
Primary drive drum and sprocket feature some holes: screwdriver shall
pass through these holes.
- Bend output shaft nut lock washer (5) edge.
- Loosen clutch nut and output shaft nut, then remove screwdriver.
- Remove nut with washer from crankshaft.
- Using some M5x50 screws, screw puller to centrifugal clutch (6), hold puller
tight, and slide centrifugal clutch out of crankshaft by screwing the jacking
bolt.
- Remove centrifugal clutch with bearing and shims from crankshaft.
- Remove nut (7) and lock washer from output shaft.
- Slide primary drive sprocket (8) out of shaft, remove key (9) from shaft
keyway.
- Using a press or a suitable puller, remove crankshaft and output shaft from
crankcase.
Do not remove the two shafts from crankcase with a hammer, as this
could cause damage to both crankshaft and crankcase.
Summary of Contents for SM 50 / 2011
Page 1: ...Workshop Manual CR 50 2011 SM 50 2011 Ed 01 09 2010 ...
Page 6: ......
Page 7: ...b 1 b Ed 01 09 2010 IMPORTANT NOTICES Section ...
Page 9: ...A 1 A Ed 01 09 2010 GENERAL INFORMATION Section ...
Page 14: ......
Page 15: ...B 1 B Ed 01 09 2010 MAINTENANCE Section ...
Page 19: ...C 1 C Ed 01 09 2010 TROUBLESHOOTING Section ...
Page 24: ......
Page 25: ...D 1 D SETTINGS AND ADJUSTMENTS Ed 01 09 2010 Section ...
Page 27: ...D 3 H02123 SETTINGS AND ADJUSTMENTS Ed 01 09 2010 H06248 CR 50 SM 50 ...
Page 48: ......
Page 49: ...E 1 E Ed 01 02 2010 GENERAL PROCEDURES Section ...
Page 59: ...E 11 H06259 2 3 1 3 1 Ed 01 02 2010 GENERAL PROCEDURES Scoops and spoiler removal ...
Page 66: ......
Page 67: ...F 1 F Ed 01 09 2010 ENGINE Section ...
Page 94: ......
Page 95: ...I 1 I Ed 01 09 2010 FRONT SUSPENSION Section ...
Page 96: ...I 2 Ed 01 09 2010 FRONT SUSPENSION Front fork removal I 4 Fork spring specifications I 5 ...
Page 97: ...I 3 H02123 Ed 01 09 2010 FRONT SUSPENSION H06248 CR 50 SM 50 ...
Page 100: ......
Page 101: ...J 1 J Ed 01 09 2010 REAR SUSPENSION Section ...
Page 109: ...L 1 L BRAKES Ed 01 09 2010 Section ...
Page 114: ......
Page 115: ...M 1 M Ed 01 09 2010 ELECTRICAL SYSTEM Section ...
Page 122: ......
Page 123: ...N 1 N Ed 01 09 2010 ENGINE COOLING Section ...
Page 128: ......
Page 129: ...W 1 W Ed 01 09 2010 SPECIAL TOOLS Section ...
Page 138: ......
Page 139: ...Y 1 Y Ed 01 09 2010 CHASSIS AND WHEELS Section ...